1、SSPC PAINTING MANUAL Volume 2 SYSTEMS AND SPECIFICATIONS Eighth Edition Editor Janet Rex SSPC: The Society for Protective Coatings 40 24th Street, 6th Floor Pittsburgh, PA 15222 DISCLAIMER These specifications, guides, and recommendations have been developed in accordance with voluntary consensus pr
2、o- cedures by SSPC Advisory Committees and are believed to represent good current practice. They are monitored and revised as practices improve, and suggestions for revision are welcome. Other methods, materials, and specifications may be equally effective or superior. SSPC is not responsible for th
3、e application, interpretation, or administration of these speci- fications, guides and recommendations. Moreover, SSPC does not issue interpretations of its specifications, guides or recommendations; and no person is authorized to issue an interpretation of an SSPC specification, guide, or recommen-
4、 dation on behalf of SSPC. SSPC specifically disclaims re- sponsibility for the use or misuse of these specifications, guides and recommendations. The supplying of details about patented formulations, treatments, or processes is not to be regarded as conveying any right or permitting the user of thi
5、s manual to use or sell any patented invention. When it is known that the subject matter of the text is covered by patent, such patents are reflected in the text. Copyright 2000 by SSPC: The Society for Protective Coatings All Rights Reserved This book or any part thereof must not be reproduced in a
6、ny form without the written permission of the publisher. Eighth Edition ISBN 1 -889060-50-X SSPC 00-1 o Preface to Volume 2, 8th Edition This edition of Volume 2 of the SSPC Painting Manual contains a number of significant changes. There are now eleven chapters instead of eight. The commentaries on
7、surface preparation (SP COM), painting systems (PS COM), and paints (Paint COM) have been updated. Two new commentaries have been added: a paint application commentary (PA COM) in Chapter 7 and a qualification procedures commentary (QP COM) in Chapter 8. In Chapter 2, SSPC-VIS 2, “Standard Method of
8、 Evaluating Degree of Rusting on Painted Steel Surfaces” has undergone a major revision and there is now a joint visual standard SSPC- VIS 4/NACE No. 7, “Visual Reference Photographs for Steel Cleaned by Water Jetting.” Minor revisions have been made to four joint surface preparation standards SSPC-
9、SP 5, SP 10, SP 6, and SP 7. Three new joint surface preparation standards are in the eighth edition: SSPC-SP 121 NACE No. 5, “Surface Preparation and Cleaning of Steel and Other Hard Materials by High- and Ultrahigh-Pressure Water Jetting Prior to Recoating,” SSPC-SP 13/NACE No. 6, “Surface Prepara
10、tion of Concrete,” and SSPC-SP 14/NACE No. 8, “Inductrial Blast Cleaning.” Chapter 3 is comprised of two joint technology reports. SSPC-TR 2/NACE 6G198, “Wet Abrasive Blast Cleaning,” is new in the eighth edition. The three SSPC abrasive specifications comprise Chapter 4. SSPC-AB 2, “Cleanliness of
11、Recycled Ferrous Metallic Abrasives” and SSPC-AB 3, “Newly Manufactured or Re-Manufactured Steel Abrasives” are new in this edition. Three new documents are in Chapter 5. The thermal spray guide has been replaced by SSPC- CS 23.00(1), “Interim Specification for the Application of Thermal Spray Coati
12、ngs (Metallizing) of Aluminum, Zinc, and Their Alloys and Composites for the Corrosion Protection of Steel.” This has been issued as an interim specification pending formal approval of the other two joint sponsoring organizations, AWS and NACE International. The two other new documents in this chapt
13、er are SSPC-PS 26.00, “Aluminum Pigmented Epoxy Painting System Materials Specification, Perfor- mance-Based; Type I, for Use over Blast Cleaned Steel; Type II, for Use over Hand Cleaned Steel” and SSPC-PS 27.00, “Alkyd Painting System Materials Specification, Performance-Based.” There are six new o
14、r revised paint specifications in Chapter 6. SSPC-Paint 15, “Steel Joist Shop Paint” has been revised to be more performance based. Two new variations of SSPC-Paint 25 have been added: SSPC-Paint 25, “Zinc Oxide, Alkyd, Linseed Oil Primer for Use Over Hand Cleaned Steelland SSPC-Paint 25 BCS, “Zinc
15、Oxide, Alkyd, Linseed Oil Primer for Use Over Blast Cleaned Steel.”The other three new paints in this edition are SSPC-Paint 34, “Water-Borne Epoxy Topcoat for Steel Surfaces,” SSPC-Paint 35, “Medium Oil Alkyd Primer (Air Dry/Low Bake),” and SSPC-Paint 36, “Two-Component Weatherable Aliphatic Polyur
16、ethane Topcoat, Performance- Based .” Chapter 7 on paint application contains revised versions of SSPC-PA 1, “Shop, Field, and Maintenance Painting of Steel” and SSPC-PA 2, “Measurement of Dry Coating Thickness With Magnetic Gages.” A commentary (QP COM) has been written for Chapter 8, Qualification
17、 Procedures. SSPC- QP 1, “Standard Procedure for Evaluating Qualifications of Painting Contractors (Field Application to Complex Industrial Structures),” SSPC-QP 2, “Standard Procedure for the Qualification of Painting Contractors (Field Removal of Hazardous Coatings from Complex Structures) and SSP
18、C-QP 3, “Standard Procedure for Evaluating Qualifications of Shop Painting Applicators” have been revised. Two new qualification procedures are included in the eighth edition: SSPC- QP 4, “Standard Procedure for Evaluating Qualification of Contractors Disturbing Hazardous Paint During Demolition and
19、 Repair Work” and SSPC-QP 5, “Standard Procedure for Evaluating Qualifications of Coating and Lining Inspection Companies.” Guides other than painting system guides (PS Guides) or paint application guides (PA Guides) have been grouped together in Chapter 9. Five of the eight guides here are new in t
20、his edition of Volume 2: SSPC-Guide 6, “Guide for Containing Debris Generated During Paint Removal Operations,” SSPC-Guide 1 1, “Guide for Coating Concrete,” SSPC-Guide 12, “Guide for the Illumination of Industrial Painting Projects,” SSPC-Guide 13, “Guide for the Identification and Use of Industria
21、l Coating Material in Computerized Product Databases,” and SSPC-Guide 14, “Guide for Repair of Imperfections in Galvanized or Inorganic Zinc-Coated Steel Using Organic Zinc-Rich Coating.” A new kind of SSPC document is the technology update (TU). A TU is a consensus SSPC document prepared by a commi
22、ttee that describes and assesses a new material, procedure, concept, method, or other area of technology. Technology updates are considered “fast track” documents and skip some steps in the standards approval process. A TU differs from other types of SSPC standards in that it is not suitable for ref
23、erencing in a specification or procurement document. It differs from a technical article in a journal in that it represents a consensus of balanced interests, not a single authors viewpoint. Chapter 10 contains all seven SSPC technology updates, which address a variety of topics. These are: SSPC-TU
24、1, “Surface-Tolerant Coatings for Steel,” SSPC-TU .2, “Design, Installation, and Maintenance of Coating Systems for Concrete Used in Secondary Containment,” SSPC-TU 3, “Overcoating,” SSPC-TU 4, “Field Methods for Retrieval and Analysis of Soluble Salts on Substrates,” SSPC-TU 5, “Accelerated Testing
25、 of Industrial Protective Coatings,” SSPC-TU 6, “Chemical Stripping of Organic Coatings from Steel Surfaces,” and SSPC-TU 7 “Conducting Ambient Air, Soil, and Water Sampling During Surface Preparation and Paint Disturbance Activities. Chapter 11 contains the single document on a method of preparing
26、test panels, SSPC-ME 1, “Uncontaminated Rusted Steel.” The Appendix contains a list of organizations along with their address, phone and fax number, and web site address. It also includes a list of all standards and specifications referenced in Volume 2. For the first time, Volume 2 contains documen
27、ts on the coating of concrete. These documents are: SSPC-SP 13, “Surface Preparation of Concrete” in Chapter 1 ; SSPC-Guide 11, “Guide for Coating Concrete” in Chapter 9; and SSPC-TU 2, “Design, Installation, and Maintenance of Coating Systems for Concrete Used in Secondary Containment” in Chapter 1
28、 O. The most significant editorial changes occurred in Chapter 5 on painting systems and in Chapter 6 on paints. Many federal specifications have been canceled or replaced with commercial item descriptions. Some ASTM specifications have also been discontinued. When possible, a canceled specification
29、 was replaced with its active equivalent. The substance of each specifica- tion was not altered. While it is impossible to name all of the contributors to the new standards in this edition, a few individuals may be singled out for their leadership of SSPC committees. Members of the SSPC Standards Re
30、view Committee include William M. Medford (Chair), Alfred D. Beitelman, Harold Clem, Allan DeLange, John Hauck, Dr. Mary McKnight, John Montle, Tim Race, Mark Schilling, Kenneth A. Trimber, and Bala Viswanath. SSPC Group Committee Chairs include Daniel P. Adley, Richard Drisko, Stephen G. Pinney, Ti
31、m Race, Kenneth A. Trimber, and Daniel A. Zarate. SSPCI NACE Joint Task Group Chairs who have developed standards included in this volume are Dr. Lydia M. Frenzel, Frederick S. Gelfant, and Kenneth A. Trimber. I would also like to thank the SSPC staff for this revision of Volume 2, especially Dr. Be
32、rnard Appleman, my predecessor as Executive Director; Aimee Beggs, Standards Development Specialist; Michael Damiano, Director of Product Development; Russell Davison, Marketing Specialist; Janet Rex, Technical Information Developer; Marge Sroka, Information Resources Specialist; Tonni Tilstra, Tech
33、nical Materials Specialist; and Raymond Weaver, Technical Advi- sor. The standards in Volume 2 are the product of years of consensus building and teamwork. I would also like to thank those individuals, too numerous to name here, who donated their valuable time and expertise to developing standards f
34、or our industry. William L. Shoup Executive Director Table of Contents Page CHAPTER 1 -HOW TO USE SSPC CONSENSUS DOCUMENTS . 1 CHAPTER 2-SURFACE PREPARATION STANDARDS. GUIDES. AND SPECIFICATIONS SSPC-SP COM Guide to SSPC-VIS 1-89 Guide to SSPC-VIS 2 Guide to SSPC-VIS 3 Guide to SSPC-VIS 4/NACE No .
35、7 SSPC-SP 1 SSPC-SP 2 SSPC-SP 3 SSPC-SP 5/NACE NO . 1 SSPC-SP 6/NACE NO . 3 SSPC-SP 7/NACE NO . 4 SSPC-SP 8 SSPC-SP 10/NACE NO . 2 SSPC-SP 11 SSPC-SP 12/NACE NO . 5 SSPC-SP 13INACE NO . 6 SSPC-SP 14/NACE NO . 8 Surface Preparation and Abrasives Commentary 8 Visual Standard for Abrasive Blast Cleaned
36、 Steel . 35 Standard Method of Evaluating Degree of Rusting on Painted Steel Surfaces 37 Visual Standard for Power- and Hand-Tool Cleaned Steel . 42 Visual Reference Photographs for Steel Cleaned by Water Jetting . 45 Solvent Cleaning . 49 Hand Tool Cleaning 51 Power Tool Cleaning 53 White Metal Bla
37、st Cleaning 55 Commercial Blast Cleaning 60 Brush-off Blast Cleaning 65 Pickling 70 Near-White Blast Cleaning . 72 Power Tool Cleaning to Bare Metal . 77 Surface Preparation and Cleaning of Steel and Other Hard Materials by High- and Ultrahigh-Pressure Water Jetting Prior to Recoating . 82 Surface P
38、reparation of Concrete . 94 Industrial Blast Cleaning 112 CHAPTER 3-SSPC/NACE JOINT TECHNOLOGY REPORTS SSPC-TR I/NACE 6G194 SSPC-TR 2/NACE 6G198 Thermal Precleaning 118 Wet Abrasive Blast Cleaning . 124 CHAPTER 4-ABRASIVE SPECIFICATIONS SSPC-AB 1 SSPC-AB 2 SSPC-AB 3 Mineral and Slag Abrasives . 131
39、Cleanliness of Recycled Ferrous Metallic Abrasives . 136 Newly Manufactured or Re-Manufactured Steel Abrasives . 139 CHAPTER 5-PAINTING AND COATING SYSTEMS GUIDES AND SPECIFICATIONS SSPC-PS COM SSPC-PS Guide 1 . O0 SSPC-PS 1.09 SSPC-PS 1 . 10 SSPC-PS 1 . 12 SSPC-PS 1.13 Commentary on Painting and Co
40、ating Systems . 144 Guide to Selecting Oil Base Painting Systems . 158 Three-Coat Oil Base Zinc Oxide Painting System (Without Lead or Chromate Pigment) . 162 Four-Coat Oil Base Zinc Oxide Painting System (Without Lead or Chromate Pigment) . 164 Three-Coat Oil Base Zinc Chromate Painting System . 16
41、6 One-Coat Oil Base Slow Drying Maintenance Painting System (Without Lead or Chromate Pigments) . 168 SSPC-PS Guide 2.00 SSPC-PS Guide 3.00 SSPC-PS Guide 4.00 SSPC-PS 4.02 SSPC-PS 4.04 SSPC-PS Guide 7.00 SSPC-PS Guide 8.00 SSPC-PS 9.01 SSPC-PS 10.01 SSPC-PS 10.02 SSPC-PS 11 . o1 SSPC-PS Guide 12.00
42、SSPC-PS 12.01 SSPC-PS 13.01 SSPC-PS 14.01 SSPC-PS Guide 15.00 SSPC-PS 15.01 SSPC-PS 15.02 SSPC-PS 15.03 SSPC-PS 15.04 SSPC-PS 16.01 SSPC-PS Guide 17.00 SSPC-PS 18.01 SSPC-PS Guide 19.00 SSPC-PS Guide 20.00 SSPC-PS Guide 21 . O0 SSPC-PS Guide 22.00 SSPC-CS Guide 23.00 (I) SSPC-PS 24.00 SSPC-PS 26.00
43、SSPC-PS 27.00 Guide for Selecting Alkyd Painting Systems . 170 Guide for Selecting Phenolic Painting Systems 174 Guide for Selecting Vinyl Painting Systems . Four-Coat Vinyl Painting System 182 Chemical. and Corrosive Environments) . 184 Guide for Selecting One-Coat Shop Painting Systems 186 Guide t
44、o Topcoating Zinc-Rich Primers . 188 Cold-Applied Asphalt Mastic Painting System with Extra-Thick Film 194 Hot-Applied Coal Tar Enamel Painting System . 196 Cold-Applied Coal Tar Mastic Painting System . 198 Black (or Dark Red) Coal Tar Epoxy-Polyamide Painting System . 200 Guide for Selecting Zinc-
45、Rich Painting Systems . 202 One-Coat Zinc Rich Painting System . 208 Epoxy Polyamide Painting System . 212 Steel Joist Shop Painting System . Guide for Selecting Chlorinated Rubber Painting Systems 217 Chlorinated Rubber Painting System for Salt Water Immersion 220 Chlorinated Rubber Painting System
46、 for Fresh Water Immersion . 222 Chlorinated Rubber Painting System for Marine and Industrial Environments . 224 Chlorinated Rubber Painting System for Field Application Over a Shop-Applied Solvent Base Inorganic Zinc-Rich Primer 226 Guide for Selecting Urethane Painting Systems . 230 Guide for Sele
47、cting Painting Systems for Ship Bottoms . 238 Guide for Selecting Painting Systems for Boottoppings . 243 Guide for Selecting Painting Systems for Topsides 248 Guide for Selecting One-Coat Preconstruction or Prefabrication Painting Systems 252 Interim Specification for the Application (Metallizing)
48、of Aluminum. Zinc and Their Alloys and Composites for the Corrosion Protection of Steel Latex Painting System for Industrial and Marine Atmospheres. Performance-Based . 289 Aluminum Pigmented Epoxy Coating System Materials Specification. Performance-Based . 294 Alkyd Coating System Materials Specifi
49、cation. Performance-Based . 300 Four-Coat White or Colored Vinyl Painting System (For Fresh Water. 215 Silicone Alkyd Painting System for New Steel 228 Three-Coat Latex Painting System 236 ermal Spray Coatings CHAPTER 6-PAINT AND COATING STANDARDS AND SPECIFICATIONS SSPC-Paint COM SSPC-Paint 5 SSPC-Paint 8 SSPC-Paint 9 Commentary on Paint Specifications 306 Zinc Dust. Zinc Oxide. and Phenolic Varnish Paint . 316 Aluminum Vinyl Paint . 321 White (or Colored) Vinyl Paint . 325 SSPC-Paint 11 SSPC-Paint 2 SSPC-Paint 15 SSPC-Paint 16 SSPC-Paint 17 SSPC-Paint 18 SSPC-Paint 19 SSPC-Paint 20 SS
