1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA
2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any
3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-21294-0 SANS 60095-4:2008 Edition 2 IEC 60095-4:2008 Edition 2 SOUTH AFRICAN NATIONAL STANDARD Lead-acid starter batteries Part 4: Dimensi
4、ons of batteries for heavy vehicles This national standard is the identical implementation of IEC 60095-4:2008 and is adopted with the permission of the International Electrotechnical Commission. Published by Standards South Africa 1 dr lategan road groenkloof private bag x191 pretoria 0001 tel: 012
5、 428 7911 fax: 012 344 1568 international code + 27 12 www.stansa.co.za Standards South Africa This standard may only be used and printed by approved subscription and freemailing clients of the SABS.SANS 60095-4:2008 Edition 2 IEC 60095-4:2008 Edition 2 Table of changes Change No. Date Scope Nationa
6、l foreword This South African standard was approved by National Committee StanSA TC 63, Batteries, in accordance with procedures of Standards South Africa, in compliance with annex 3 of the WTO/TBT agreement. This SANS document was published in June 2008. This SANS document supersedes SANS 60095-4:1
7、989 (edition 1 as modified by IEC amdt 1:1996 and nat. amdt 1:2007). This standard may only be used and printed by approved subscription and freemailing clients of the SABS. IEC 60095-4 Edition 2.0 2008-02 INTERNATIONAL STANDARD NORME INTERNATIONALE Lead-acid starter batteries Part 4: Dimensions of
8、batteries for heavy vehicles Batteries daccumulateurs de dmarrage au plomb Partie 4: Dimensions des batteries pour poids lourds INTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE Q ICS 29.220.20; 43.040.10 PRICE CODE CODE PRIX ISBN 2-8318-9621-5SANS 60095-4:2008This
9、 standard may only be used and printed by approved subscription and freemailing clients of the SABS. 2 60095-4 IEC:2008 CONTENTS FOREWORD.3 1 Scope and object5 2 Normative references .5 3 Terms and definitions .5 4 Common features .5 4.1 Labelling .5 4.2 Marking of polarity.6 4.3 Marking of plastic
10、material.6 4.4 Dimensions and design .7 5 European types 7 5.1 General .7 5.2 Dimensions .7 6 North American types .10 6.1 General .10 6.2 Dimensions .10 7 East Asian types.13 7.1 General .13 7.2 Dimensions .15 Bibliography17 Figure 1 Marking of polarity .6 Figure 2 Marking of polypropylene .6 Figur
11、e 3 Dimensions ( mm) of positive and negative terminals .8 Figure 4 EU series Type D2 9 Figure 5 EU series Types A,B,C9 Figure 6 AM series Type 4D11 Figure 7 Dimensions ( mm) of tapered terminal11 Figure 8 AM series Type 8D12 Figure 9 AM series Type 31T 12 Figure 10 Dimensions of stud terminal .13 F
12、igure 11 AM series Type 31A 13 Figure 12 Dimensions (mm) of tapered terminal.14 Figure 13 AS series Type E 4115 Figure 14 AS series Types F51, G51 and H52.16 Table 1 EU series Dimensions of batteries8 Table 2 AM series Dimensions of batteries .10 Table 3 Dimensions of tapered terminal .14 Table 4 AS
13、 series Dimensions of batteries 15 SANS 60095-4:2008This standard may only be used and printed by approved subscription and freemailing clients of the SABS.60095-4 IEC:2008 3 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ LEAD-ACID STARTER BATTERIES Part 4: Dimensions of batteries for heavy vehicles FO
14、REWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the e
15、lectrical and electronic fields. To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to
16、technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory work. International, governmental and non- governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International
17、Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations. 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each tech
18、nical committee has representation from all interested IEC National Committees. 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publ
19、ications is accurate, IEC cannot be held responsible for the way in which they are used or for any misinterpretation by any end user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their nat
20、ional and regional publications. Any divergence between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equipment declared to
21、be in conformity with an IEC Publication. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members of its technical committees and IEC National Commit
22、tees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications. 8) Attention is drawn to
23、the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights. IEC shall not be he
24、ld responsible for identifying any or all such patent rights. International Standard IEC 60095-4 has been prepared by IEC technical committee 21: Secondary cells and batteries. This second edition cancels and replaces the first edition published in 1989 and its Amendment 1 (1996).It constitutes a te
25、chnical revision. The main technical changes in this new edition relate to the reduction of the number of European battery types, the standardization of dimensions and locations of battery terminals and the updating and inclusion in the standard of Amendment 1(1996), related to North America withdra
26、wn; replaced by a revised edition, or amended. SANS 60095-4:2008This standard may only be used and printed by approved subscription and freemailing clients of the SABS.60095-4 IEC:2008 5 LEAD-ACID STARTER BATTERIES Part 4: Dimensions of batteries for heavy vehicles 1 Scope and object This part of IE
27、C 60095 is applicable to lead-acid batteries used for starting, lighting and ignition of heavy trucks, commercial vehicles, busses and agricultural trucks. The object of the present standard is to specify global requirements of the main dimensions of starter batteries for Europe, North America and E
28、ast Asia. This International Standard comprises 12 types of “preferred types“ of batteries. The standard specifies dimensions of 4 types of batteries each for the Europe (types A, B, C and D2), North America (4D, 8D, 31T, 31A) and East Asia (E41, F51, G51, H52) regions. For future new developments o
29、f heavy vehicles it is strongly recommended to use only batteries from this standard. Several other types of batteries exist under the standards of national or regional organisations. They are not included in this International Standard. 2 Normative references The following referenced documents are
30、indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60050-482:2004, International Electrotechnical Vocabulary Part 482: Primary and seco
31、ndary cells and batteries IEC 60095-1, Lead-acid starter batteries Part 1: General requirements and methods of test IEC 60417, Graphical symbols for use on equipment ISO 1043-1, Plastics Symbols and abbreviated terms Part 1: Basic polymers and their special characteristics ISO 7000, Graphical symbol
32、s for use on equipment Index and synopsis 3 Terms and definitions For the purposes of this document, the definitions contained in IEC 60050-482 apply. 4 Common features 4.1 Labelling The batteries shall be marked in accordance with IEC 60095-1. SANS 60095-4:2008This standard may only be used and pri
33、nted by approved subscription and freemailing clients of the SABS. 6 60095-4 IEC:2008 4.2 Marking of polarity The batteries shall carry the marking of polarity, at least of the positive terminal. 4.2.1 Marking of positive terminals This marking shall take the form of the symbol + either on the upper
34、 surface of the positive terminal or on the lid adjacent to the positive terminal. 4.2.2 Marking of negative terminals If the negative polarity is also marked, the marking shall take the form of the symbol , either on the upper surface of the negative terminal or on the lid adjacent to the negative
35、terminal. NOTE As an alternative, the wording “POS” and “NEG” is permitted for the North American market only. 4.2.3 Design and dimensions of marking The symbols used for marking the terminals shall be in accordance with symbol IEC 60417- 5005 (2002-10) for the positive and symbol IEC 60417-5006 (20
36、02-10) for the negative polarity. Suggested dimensions are shown in Figure 1. 10 10 10 2 2 IEC 221/08 Permissible are 0,3 mm 0,5 mm, indented or relief. Figure 1 Marking of polarity 4.3 Marking of plastic material Batteries are universally marked to identify the plastic material. Various marking sch
37、emes exist around the world in line with local regulations. However all schemes identify the plastic material by embossing or indenting it into the battery housing. The material content shall be in accordance with ISO 1043-1. ”PP/PE“ or ”PP“ is used as the marking for types of plastic materials. Som
38、e materials also include the recycling symbol (ISO 7000-1135) as shown in Figure 2. Figure 2 Marking of polypropylene SANS 60095-4:2008This standard may only be used and printed by approved subscription and freemailing clients of the SABS.60095-4 IEC:2008 7 Producers are encouraged to consult the re
39、gulations of the target market. It is permissible to use the number coding 7 or 07 for PP/PE and the addition of “other“ to cover additives to the plastic material. 4.4 Dimensions and design All dimensions are in millimetres. Details of the design that are not indicated in the generic drawings have
40、to be chosen appropriately. The illustrations in this standard, especially those of the design of the lids, handles, ribs, ledges, vent caps and their locations are not mandatory. 5 European types 5.1 General This applies to the series of lead-acid starter batteries for heavy trucks, widely and pred
41、ominantly being used in Europe. In the text which follows, the series will be designated “EU”. The EU series comprises four types. 5.1.1 Fastening All types are intended for fastening by the upper part of the battery only. This fastening shall be effected at a level defined by the dimension “h 1 ” i
42、n the figures. The configuration shall permit the fitting of an angle-iron frame, both legs of which are 20 mm wide, for the major part of the lids four sides. 5.1.2 Terminal configurations, polarity The terminal configuration and polarity shall be as shown in Figures 4 and 5. 5.1.3 Terminal dimensi
43、ons The dimensions are shown in Figure 3. 5.2 Dimensions The main dimensions are represented by symbols, as indicated in Figures 4 and 5. The dimensions according to the symbols shall be in accordance with Table 1. SANS 60095-4:2008This standard may only be used and printed by approved subscription
44、and freemailing clients of the SABS. 8 60095-4 IEC:2008 Dimensions in millimetres R 2,5 (1:9) 0,01 19,5 0 0,3 28 1 17,90 0,3 28 1 R 2,5 (1:9) 0,01 18 1 3,5 +0,5 1 18 1 3,5 +0,5 1 Edge with radius Edge with radius Convex or concave design permitted within height dimension of 18 +1 2 IEC 222/08 Figure
45、 3 Dimensions of positive and negative terminals The dimensions describing the base of the terminal are given as a recommendation and are not mandatory. Table 1 EU series Dimensions of batteries Dimensions in millimetres Type Length Width Height l l 1l 2l 3b b 1b 2h h 1D2 0 5 349 + 0 8 - 344 +- - 0
46、4 175 + 0 4 162 + - 0 4 235 + 0 4 213 + A 0 4 513 + 0 3 475 + 2 2 482 + 2 2 202 + 2 2 188 + 0 2 178 + 1 1 86 + 223 max 0 3 195 + B 0 4 513 + 0 3 475 + 2 2 482 + 2 2 202 + 2 2 222 + 0 2 210 + 1 1 102 + 223 max 0 3 195 + C 0 8 518 + 0 3 475 + 4 2 482 + 2 2 202 + 2 2 274 + 0 2 265 + 1 1 130 + 242 max 0 3 216 + NOTE The length, width and height symbols refer to Figures 4 and 5. SANS 60095-4:2008This standard may only be used and printed by approved subscription and freemailing clients of the SABS.