1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA
2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any
3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-22254-3 SANS 14692-4:2009Edition 1 and ISO tech. corr. 1ISO 14692-4:2002Edition 1 and tech. corr. 1SOUTH AFRICAN NATIONAL STANDARD Petrole
4、um and natural gas industries Glass-reinforced plastics (GRP) piping Part 4: Fabrication, installation and operation This national standard is the identical implementation of ISO 14692-4:2002 and technical corrigendum 1, and is adopted with the permission of the International Organization for Standa
5、rdization. WARNING Can only be read in conjunction with SANS 14692-1. Published by SABS Standards Division 1 Dr Lategan Road Groenkloof Private Bag X191 Pretoria 0001Tel: +27 12 428 7911 Fax: +27 12 344 1568 www.sabs.co.za SABS SANS 14692-4:2009 Edition 1 and ISO tech. corr. 1 ISO 14692-4:2002 Editi
6、on 1 and tech. corr. 1 Table of changes Change No. Date Scope ISO tech. corr. 1 2006 Corrected to modify the table on defect types, acceptance criteria and recommended corrective action for GRP material and adhesive bonds and to change a reference in the bibliography. National foreword This South Af
7、rican standard was approved by National Committee SABS TC 1015, Fibre-reinforced plastics products, in accordance with procedures of the SABS Standards Division, in compliance with annex 3 of the WTO/TBT agreement. This SANS document was published in May 2009. ICS 75.200; 83.140.30 Ref. No. ISO 1469
8、2-4:2002/Cor.1:2006(E) ISO 2006 All rights reserved Published in Switzerland INTERNATIONAL STANDARD ISO 14692-4:2002/Cor.1:2006(E)TECHNICAL CORRIGENDUM 1 Published 2006-07-01 INTERNATIONAL ORGANIZATION FOR STANDARDIZATION ORGANISATION INTERNATIONALE DE NORMALISATIONPetroleum and natural gas industri
9、es Glass-reinforced plastics (GRP) piping Part 4: Fabrication, installation and operation TECHNICAL CORRIGENDUM 1 Industries du ptrole et du gaz naturel Canalisations en plastique renforc de verre (PRV) Partie 4: Construction, installation et mise en oeuvre RECTIFICATIF TECHNIQUE 1 Technical Corrige
10、ndum 1 to ISO 14692-4:2002 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and systems. Page 26, Annex A, Table A.1: Change the text in the column “Criteria” o
11、f the row “Inadequate bond” from Defect type Description Criteria Corrective action Manufacture Corrective action Delivery Corrective action Installation Corrective action Operation Inadequate bond (e.g. “kissing“) Touching faces, no adhesive Debond area greater than 30 % of total bond areaAxial len
12、gth of debond greater than 20 % of total axial bond length Reject N/A Reject Major repair SANS 14692-4:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .Ref. No. ISO 14692-4:2002/Cor.1:2006(E) 2 ISO 2006 All rights reservedto Defect type De
13、scription Criteria Corrective action Manufacture Corrective action Delivery Corrective action Installation Corrective action Operation Inadequate bond (e.g. “kissing“) Touching faces, no adhesive Debond area greater than 30 % of total bond area Axial length of debond greater than 80 % of total axial
14、 bond length Reject N/A Reject Major repair Page 26, Annex A, Table A.1: Change the text in the column “Criteria” of the row “Lack of adhesive” from Defect type Description Criteria Corrective action Manufacture Corrective action Delivery Corrective action Installation Corrective action Operation La
15、ck of adhesive Touching faces, no adhesive Debond area greater than 30 % of total bond area Axial length of debond greater than 20 % of total axial bond length Reject N/A Reject Major repair to Defect type Description Criteria Corrective action Manufacture Corrective action Delivery Corrective actio
16、n Installation Corrective action Operation Lack of adhesive Touching faces, no adhesive Debond area greater than 30 % of total bond area Axial length of debond greater than 80 % of total axial bond length Reject N/A Reject Major repair Page 52, Bibliography: Change Reference 5 from “5 NORSOK M-622,
17、Guideline for NDT of GRP piping systems and tanks” to “5 OLF Guideline 55, Guideline for NDT of GRP Pipe Systems and Tanks, 1997”. SANS 14692-4:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .Reference numberISO 14692-4:2002(E)ISO 2002INT
18、ERNATIONAL STANDARD ISO14692-4First edition2002-12-15Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping Part 4: Fabrication, installation and operation Industries du ptrole et du gaz naturel Canalisations en plastique renforc de verre (PRV) Partie 4: Construction, installati
19、on et mise en uvre SANS 14692-4:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 14692-4:2002(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewe
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23、 electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrigh
24、tiso.org Web www.iso.org Published in Switzerland ii ISO 2002 All rights reservedSANS 14692-4:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 14692-4:2002(E) ISO 2002 All rights reserved iiiContents Page Introduction v 1 Scope 1 2 Nor
25、mative references . 1 3 Terms and definitions. 1 4 Symbols and abbreviated terms 2 5 Fabrication and installation . 2 5.1 Delivery, inspection and documentation of GRP piping. 2 5.2 Handling and storage . 2 5.3 System design documentation 2 5.4 Installer requirements. 3 5.5 Installation methods . 3
26、5.6 System testing. 12 5.7 Inspection 13 5.8 Certification and documentation. 15 5.9 Repair after installation 15 6 Operations . 15 6.1 Operators documentation . 15 6.2 Maintenance and repair 17 6.3 Repair methods . 19 6.4 Modifications and tie-ins 21 6.5 Requirements for testing and re-certificatio
27、n 21 6.6 Decommissioning . 21 Annex A (normative) Defect types Acceptance criteria and corrective actions . 22 Annex B (normative) Handling and storage 29 Annex C (informative) Guidance for use of jointing methods . 32 Annex D (normative) Qualification of pipe fitter, supervisor and inspector 41 Ann
28、ex E (informative) Guidance on NDE methods . 47 Annex F (normative) Health and safety 51 Bibliography . 52 SANS 14692-4:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 14692-4:2002(E) iv ISO 2002 All rights reservedForeword ISO (the I
29、nternational Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee
30、has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnica
31、l standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bod
32、ies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any
33、 or all such patent rights. ISO 14692-4 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and systems. ISO 14692 consists of the following parts, under the gener
34、al title Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping: Part 1: Vocabulary, symbols, applications and materials Part 2: Qualification and manufacture Part 3: System design Part 4: Fabrication, installation and operation SANS 14692-4:2009This s tandard may only be used a
35、nd printed by approved subscription and freemailing clients of the SABS .ISO 14692-4:2002(E) ISO 2002 All rights reserved vIntroduction The objective of this part of ISO 14692-4 is to ensure that installed piping systems will meet the specified performance requirements throughout their operational l
36、ife. Main users of the document are envisaged to be the principal, fabrication/installation contractors, repair and maintenance contractors, certifying authorities and government agencies. SANS 14692-4:2009This s tandard may only be used and printed by approved subscription and freemailing clients o
37、f the SABS .SANS 14692-4:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .INTERNATIONAL STANDARD ISO 14692-4:2002(E) ISO 2002 All rights reserved 1Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping Part 4: Fabricat
38、ion, installation and operation 1 Scope This part of ISO 14692 gives requirements and recommendations for the fabrication, installation and operation of GRP piping systems for use in oil and natural gas industry processing and utility service applications. The recommendations apply to delivery, insp
39、ection, handling, storage, installation, system pressure testing, maintenance, repair and decommissioning. It is intended to be read in conjunction with ISO 14692-1, which includes an explanation of the pressure terminology used in this part of ISO 14692. 2 Normative references The following referen
40、ced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 9712, Non-destructive testing Qualification and certification of p
41、ersonnel ISO 14692-1:2002, Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping Part 1: Vocabulary, symbols, applications and materials ISO 14692-2:2002, Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping Part 2: Qualification and manufacture ISO 14692
42、-3:2002, Petroleum and natural gas industries Glass-reinforced plastics (GRP) piping Part 3: System design API Spec 5B, 1996, Gauging and inspection of casing, tubing, and line pipe threads ASTM D257, Standard test methods for DC resistance or conductance of insulating materials ASTM D1599, Standard
43、 test method for resistance to short-time hydraulic failure pressure of plastic pipe, tubing, and fittings 3 Terms and definitions For the purposes of this part of ISO 14692, the terms and definitions given in ISO 14692-1 and the following apply. SANS 14692-4:2009This s tandard may only be used and
44、printed by approved subscription and freemailing clients of the SABS .ISO 14692-4:2002(E) 2 ISO 2002 All rights reserved3.1 fabrication construction of the piping system (and pipeline) on site from either individual components and/or spool pieces NOTE Individual components may be pipes, tees, bends,
45、 etc. 4 Symbols and abbreviated terms The symbols and abbreviated terms given in ISO 14692-1 apply. 5 Fabrication and installation 5.1 Delivery, inspection and documentation of GRP piping This part of ISO 14692 assumes that the fittings and pipes have been correctly manufactured and inspected accord
46、ing to the criteria given in ISO 14692-2. The dimensions of the components and spools shall be available for the installer and operator. The quantity, qualified pressure, nominal dimensions, and relevant special requirements of all piping components and prefabricated spools shall be verified for com
47、pliance with the purchase order. Shipments of piping components not complying with the purchase order shall be reported to responsible personnel and to the pipe producer for corrective actions. All piping components shall be visually inspected in accordance with Table A.1 for damage that may have oc
48、curred during storage and shipment. Rejected components shall be replaced. If doubts concerning the extent of defects occur during inspection, a specialist approved by the principal shall perform a second inspection of the delivered items. Adhesive bonding kits shall be inspected to ensure that the
49、kits contain all necessary materials, are not leaking or visibly damaged, and that at least six months remains until the expiration of shelf-life. All fire protection material shall be inspected to ensure that the original packaging is not damaged. 5.2 Handling and storage The handling of the GRP components shall follow the guidelines given in Annex B and the requirements of the pipe manufacturer. 5.3 System design documentation The principal
