1、SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirelyvoluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefro
2、m, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.Copyright 2002 Society of Automotive Engineers, Inc.All rights reserved. Printed in U.S.
3、A.TO PLACE A DOCUMENT ORDER: (724) 776-4970 FAX: (724) 776-0790 SAE WEB ADDRESS: http:/www.sae.org400 Commonwealth Drive, Warrendale, PA 15096-0001AEROSPACE STANDARDAS9133Issued 2002-07Qualification Procedure for Aerospace Standard Parts1. SCOPE:This document provides a basic uniform method for ensu
4、ring that aerospace standard parts (products) conform with the requirements of technical specifications referring to qualified parts and for a manufacturer of such parts to have a qualified management system at least equivalent to AS/EN/SJAC9100.These standards apply when called out in the aerospace
5、 standard part standard.9100 Quality Systems Model for Quality Assurance in Design, Development, Production,Installation and ServicingNOTE: This standard is published as an equivalent document in several countries. This standard uses the 9100 designation when referring to this standard.9103 Variatio
6、n Management of Key CharacteristicsNOTE: This standard is published as an equivalent document in several countries. This standard uses the 9103 designation when referring to this standard.2. TERMS, DEFINITIONS AND ABBREVIATIONS:MANDATED BODY: Organization or person, approved by the Relevant Authorit
7、y, tasked with assessing whether the manufacturers products comply with the relevant standards and whether the manufacturers quality system complies with 9100. For complex products/processes, AS/EN/9103 could be used, if so decided by the mandated body. In this case the key characteristics are ident
8、ified in the technical specification for the qualified parts.PRODUCT (within the Scope of this document): Standard part, standard part manufacturing process and standard part material (possibility of building a family of products must be laid down in the relevant technical specification).Copyright S
9、AE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS9133 - 2 -2. (Continued):RELEVANT AUTHORITY: An Authority that runs a qualified products registration system for qualified products, issues product qualificat
10、ion certificates and maintains a list of qualified products and their manufacturers (e.g., AECMA-CERT,PRI-QPL). This list shall indicate the following minimum information: the serial number, issue and granting date of the certificate, and the period of validity.USER: An organization purchasing speci
11、fic aerospace qualified products.MANUFACTURER: Company or organization manufacturing the products to be qualified and having a quality management system meeting the requirements of 9100. A manufacturer is assumed to be located in the place where the product is made.QUALIFICATION TEST PROGRAM (QTP):
12、A program to demonstrate that the tests (may be combinations of tests, analysis or other documentation) meet the requirements of the technical specifications.QUALIFICATION TEST REPORT (QTR): Report contains the test results according to the QTP.PRODUCT QUALIFICATION TEST REPORT (PQTR): Validation of
13、 the QTR by mandated body.PRODUCT QUALIFICATION CERTIFICATE (PQC): A Serialized Document that certifies that a product has been qualified according to the relevant standards, established by an appropriate organization (relevant Authority).3. APPLICATION PROCESS:A manufacturer seeking to have a produ
14、ct qualified shall apply to the relevant Authority or to the mandated body specifying: the description of the product to be qualified, identifying the applicable specifications and the relevant qualification standard to be used; an overview of the company (organization, share holders and parent comp
15、anies, products manufactured, manpower, facilities, etc); a list of approvals and/or qualifications already granted and, if any, information on results of evaluations already performed.This shall be accompanied by a certificate showing compliance of the manufacturer with 9100 issued by a body accept
16、able to the relevant Authorities plus any other required certifications/accreditations from relevant organizations.The above information shall be forwarded to the mandated body for examination. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or network
17、ing permitted without license from IHS-,-SAE AS9133 - 3 -4. QUALIFICATION PROCEDURE:The mandated body shall: request the manufacturer to implement a Qualification Test Program and to specify the place, facilities and manufacturing line proposed to achieve this program (Note: The Qualification Test P
18、rogram can include all the tests required by the technical specifications, or only an appropriate selection of these tests or demonstration by analysis/similarity. To evaluate the qualification program, the mandated body can take into account tests already performed on similar products or results of
19、 existing applications for the products used in similar conditions to those defined in the technical specifications) evaluate the Qualification Test Program (QTP) (including test procedures) establish a schedule for completion of the QTP ensure that the QTP is correctly achieved ensure that a Qualif
20、ication Test Report (QTR) documenting the results of the QTP is prepared ensure that the QTR prepared by the manufacturer shall contain the following- a list of all the tests carried out in accordance with the QTP, including issue date of all relevant reference standards and documents- reference num
21、ber of the agreed and frozen (issue date, index, ) manufacturing and inspection file- a full list of quantitative test results and a summary sheet giving the results of tests not as pass/fail, but with values have access during all stages of the production and test program to relevant manufacturing
22、and inspection data for the product ensure all tools and test equipment used in the qualification are in calibration and being used correctly ensure the product to be evaluated has been manufactured and inspected in the same way as applicable to production parts reserve the right to proceed to verif
23、ication test and have counter test performed when this is deemed necessary ensure that the significant manufacturing operations and parameters are identified, that these operations and parameters are recorded, design and manufacturing drawings are recorded and all signed by representatives of both t
24、he mandated body and the manufacturer (signed and sealed). The manufacturer shall certify not to change anything (manufacturer identity, manufacturing/inspection process parameters or manufacturing location) without the express written approval of the relevant Authorities.After examination of the te
25、st results, the mandated body shall write a Product Qualification Test Report (PQTR) and forward a copy to the relevant Authority and the manufacturer.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SA
26、E AS9133 - 4 -4. (Continued):This report shall contain at least the following: a recommendation of the acceptance or otherwise of the qualification any required corrective action and its compliance5. CERTIFICATION PROCEDURE:The relevant Authority shall accept the recommendations from the mandated bo
27、dy and issue a product qualification certificate which shall contain the following minimum information: name of the manufacturer of the product where the product was manufactured the product designation based on the product standard, part number of the Product Qualified, reference number of technica
28、l specification the part was qualified to the Qualification Test Report number a serial number, issue and granting date of the certificate a validity period (of e.g. 3 years) reference to the approved quality management system.6. MAINTENANCE:In due time before the end of the validity period the rele
29、vant Authority shall inform the mandated body to perform a re-assessment (e.g. audit) on the manufacturer to verify that the manufacturing process is still valid and then make a recommendation to the relevant Authority whether or not the qualification can be continued.A user may conduct or have cond
30、ucted on his behalf, complementary evaluations which he judges are necessary.In case of dispute, appeal can be made to the relevant Authority appeal committee.The manufacturer shall inform the relevant Authority when any change is made in his quality system that might affect the granted approval any
31、 evolutions occur in the company situation (merger, take-over, winding up, change of name, change of premises, etc.) modifications are proposed in manufacturing or inspection (significant operations and/or parameters, process changes, place change of manufacture, change of sub suppliers, etc.) re-st
32、art of production is planned after break of more than 18 monthsThe relevant Authority will examine each case and give a considered verdict. This may include a request to the mandated body for additional assessment.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo rep
33、roduction or networking permitted without license from IHS-,-SAE AS9133 - 5 -6. (Continued):Any information given to the relevant Authority shall be treated with the confidentiality requirements of its organization, but any other applicant has the right to examine the QTP and QTR.Users of qualified
34、aerospace products shall report to the relevant Authority any failure or problems relative to the qualified aerospace products of the Authorities.In the case of complaint from the users to the relevant Authority on the performance of a qualified aerospace product provided with a qualification certif
35、icate, the relevant Authority may request a mandated body to perform an audit at the place of manufacture. After consideration of the audit report, the relevant Authority shall notify the manufacturer of the decision taken.PREPARED UNDER THE JURISDICTION OFSAE COMMITTEE G-14, AMERICAS AEROSPACE QUALITY GROUPCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-
