1、 AEROSPACE STANDARD INSULATION SLEEVING, ELECTRICAL, SHRINKABLE WITHOUT HEAT, POLYVINYL CHLORIDE, FLEXIBLE NON-CROSSLINKED AS85080/1Copyright 2012 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any
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3、g ISSUED 2004-04STABILIZED 2012-03 THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8D REV.A FEDERAL SUPPLY CLASS 5970 AS85080/1REV. A PROCUREMENT SPECIFICATION: MIL-I-85080SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering science
4、s. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, reaffirmed, stab
5、ilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS85080/1A RATIONALE THIS DOCUMENT HAS BEEN DETERMINED TO CONTAIN BASIC AND STABLE TECHNOLOGY WHICH IS NOT DYNAM
6、IC IN NATURE. DESIGN AUTHORITIES MAY DETERMINE THAT THIS DOCUMENT IS NO LONGER TO BE USED FOR NEW DESIGN. THE PRODUCT IS NOT RECOMMENDED FOR AIRCRAFT APPLICATIONS (SEE AS50881). STABILIZED NOTICE THIS DOCUMENT HAS BEEN DECLARED “STABILIZED” BY THE AE-8D COMMITTEE AND WILL NO LONGER BE SUBJECTED TO P
7、ERIODIC REVIEWS FOR CURRENCY. USERS ARE RESPONSIBLE FOR VERIFYING REFERENCES AND CONTINUED SUITABILITY OF TECHNICAL REQUIREMENTS. NEWER TECHNOLOGY MAY EXIST. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from I
8、HS-,-,-NOTICE THIS DOCUMENT HAS BEEN TAKEN DIRECTLY FROM U.S. MILITARY SPECIFICATION MIL-I-85080/1A(AS), NOTICE 1 AND CONTAINS ONLY MINOR EDITORIAL AND FORMAT CHANGES REQUIRED TO BRING IT INTO CONFORMANCE WITH THE PUBLISHING REQUIREMENTS OF SAE TECHNICAL STANDARDS. THE INITIAL RELEASE OF THIS DOCUME
9、NT IS INTENDED TO REPLACE MIL-I-85080/1A(AS), NOTICE 1. ANY PART NUMBERS ESTABLISHED BY THE ORIGINAL SPECIFICATION REMAIN UNCHANGED. THE ORIGINAL MILITARY SPECIFICATION WAS ADOPTED AS AN SAE STANDARD UNDER THE PROVISIONS OF THE SAE TECHNICAL STANDARDS BOARD (TSB) RULES AND REGULATIONS (TSB 001) PERT
10、AINING TO ACCELERATED ADOPTION OF GOVERNMENT SPECIFICATIONS AND STANDARDS. TSB RULES PROVIDE FOR (A) THE PUBLICATION OF PORTIONS OF UNREVISED GOVERNMENT SPECIFICATIONS AND STANDARDS WITHOUT CONSENSUS VOTING AT THE SAE COMMITTEE LEVEL, AND (B) THE USE OF THE EXISTING GOVERNMENT SPECIFICATION OR STAND
11、ARD FORMAT. UNDER DEPARTMENT OF DEFENSE POLICIES AND PROCEDURES, ANY QUALIFICATION REQUIREMENTS AND ASSOCIATED QUALIFIED PRODUCTS LISTS ARE MANDATORY FOR DOD CONTRACTS. ANY REQUIREMENT RELATING TO QUALIFIED PRODUCTS LISTS (QPLS) HAS NOT BEEN ADOPTED BY SAE AND IS NOT PART OF THIS TECHNICAL REPORT. A
12、EROSPACE STANDARD AS85080/1SHEET 1 OF 3 REV. A INSULATION SLEEVING, ELECTRICAL, SHRINKABLE WITHOUT HEAT, POLYVINYL CHLORIDE, FLEXIBLE NON-CROSSLINKED Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A
13、EROSPACE STANDARD AS85080/1SHEET 2 OF 3 REV. A INSULATION SLEEVING, ELECTRICAL, SHRINKABLE WITHOUT HEAT, POLYVINYL CHLORIDE, FLEXIBLE NON-CROSSLINKED REQUIREMENTS: CONTINUOUS OPERATING TEMPERATURE RANGE: CLASS 1: -20C (-4F) TO +105C (221F); CLASS 2: -20C (-4F) TO +125F; CLASS 3: -65C (-85F) TO +90C
14、(195F). MODE OF SHRINKAGE: THE HEATLESS SHRINK TUBING SHALL RECOVER TO A PRE-DETERMINED DIAMETER UPON EXPOSURE TO THE ATMOSPHERE. NO EXTERNAL SOURCES OF HEAT ARE REQUIRED. CLASSES: CLASS 1-NORMAL TEMPERATURE OPERATION CLASS 2-EXTENDED TEMPERATURE OPERATION CLASS 3-LOW TEMPERATURE OPERATION COLOR: TH
15、E SLEEVING SHALL BE FURNISHED IN BLACK, WHITE OR CLEAR AS STANDARD COLORS. OTHER COLORS ARE AVAILABLE. COLORS SHALL CONFORM TO CLASS II OF MIL-STD-104. LONGITUDINAL CHANGE: +2, -10% MILITARY PART NUMBER: THE MILITARY PART NUMBER SHALL CONSIST OF THE BASIC NUMBER OF THIS SPECIFICATION SHEET AND DASH
16、NUMBERS AS SHOWN BELOW: M85080/1 - X XX - X | | | | _ COLOR CODE DESIGNATOR (SEE 1.2.2) | | | | | |_ SIZE IDENTIFIER (TABLE I) | | | |_ CLASS (WHERE NO CLASSES ARE | SPECIFIED, THE NUMERIC “0“ | SHALL BE USED) | | _ SPECIFICATION SHEET EXAMPLE: CLASS 1, BLACK, 1.00 INCH AS SUPPLIED ID SLEEVING SHALL
17、 BE IDENTIFIED AS M85080/1-109-0. TABLE I. DIMENSIONS (INCHES). 1/ AFTER UNRESTRICTED SHRINKAGE MILITARY PART NUMBER 4/ AS SUPPLIED I.D. MIN 2/ I.D. MAX WALL THICKNESS 3/ M85080/1-001-X M85080/1-002-X M85080/1-003-X M85080/1-004-X M85080/1-005-X M85080/1-006-X M85080/1-007-X M85080/1-008-X M85080/1-
18、009-X M85080/1-010-X M85080/1-011-X M85080/1-012-X M85080/1-013-X M85080/1-014-X M85080/1-015-X .05 .10 .15 .20 .30 .40 .60 .80 1.00 1.20 1.60 2.00 2.40 2.80 3.20 .031 .062 .093 .125 .187 .250 .375 .500 .625 .750 1.000 1.250 1.500 1.750 2.000 .012 .003 .020 .003 .020 .003 .025 .003 .025 .003 .025 .0
19、03 .030 .005 .030 .005 .035 .005 .035 .005 .040 .005 .045 .005 .050 .006 .050 .006 .055 .007 1/ DIAMETER LIMITS FOR OBJECT TO BE ENCLOSED SHOULD BE IN ACCORDANCE WITH THE RECOMMENDATIONS OF THE MANUFACTURER. 2/ THE INNER DIAMETER OF THE SLEEVE MAY BE MECHANICALLY EXPANDED 2.5X THE RECOVERED INSIDE D
20、IAMETER WHEN IN THE AS-SUPPLIED CONDITION. THE MANUFACTURER SHOULD BE CONSULTED FOR SPECIAL APPLICATIONS AND RECOMMENDATIONS. 3/ WALL SHRINKAGE WILL BE LESS IF SHRINKAGE IS RESTRICTED. 4/ SEE MILITARY PART NUMBER FOR CLASS DESIGNATIONS. COLOR CODE IDENTIFIED SHALL BE REPLACED BY THE COLOR CODE FROM
21、1.2.2. UNRESTRICTED SHRINKAGE: 4.6.3.13; 23 1C (73.4 2F) FOR 24 HOURS. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS85080/1SHEET 3 OF 3REV. AINSULATION SLEEVING, ELECTRICAL, S
22、HRINKABLE WITHOUT HEAT, POLYVINYL CHLORIDE, FLEXIBLE NON-CROSSLINKED TABLE II. PROPERTIES AFTER UNRESTRICTED SHRINKAGE. PROPERTY REQUIREMENT TEST CONDITION RESTRICTED SHRINKAGE VOLTAGE WITHSTAND DIELECTRIC STRENGTH, VOLTS PER MIL MIN WALL THICKNESS OF: .011 TO .013 .014 TO .016 .017 TO .024 .025 TO
23、.029 .030 TO .034 .035 TO .039 .040 TO .044 .045 TO .049 .050 TO .054 .055 TO .069 VOLUME RESISTIVITY, OHMS - CM, MIN WATER ABSORPTION, %, MAX FUNGUS RESISTANCE LOW TEMPERATURE FLEX HEAT SHOCK PROPERTIES AFTER HEAT TEST ULTIMATE ELONGATION, %, MIN ULTIMATE ELONGATION, MIN. % RETENTION OF ORIGINAL VA
24、LUE CORROSION NO CRACKS PASS1,150800 700 630 570 520 480 450 430 400 10111.0NON-NUTRIENT NO CRACKING NO CRACKS, FLOWING OR DRIPPING 13065NO CORROSION 4.6.3.24.6.54.6.2; ATM D 876 4.6.2; ASTM D 570, PAR 6.1 4.6.2; ASTM 21 4.6.6; -10 1C (+14 2F) 4.6.7; CLASS 1: 180 2C (3562F) CLASS 2: 200 2C (3924F);
25、CLASS 3: 160 + 1C (3204F) 4.6.8; 1302C (2664F) FOR 400 HOURS. CLASS 2: 1502C 3024F) FOR 400 HOURS. CLASS 3: 1151C (2392F) FOR 400 HOURS. PROPERTIES AFTER FLUID RESIS- TANCE TEST TENSILE STRENGTH, PSI, MIN DIELECTRIC STRENGTH, VOLTS PER MIL, MIN. WALL THICKNESS OF: .011 TO .013 .014 TO .016 .017 TO .
26、024 .025 TO .029 .030 TO .034 .035 TO .039 .040 TO .044 .045 TO .049 .050 TO .054 .055 TO .069 ODOR SECANT MODULUS, PSI, MAX TENSILE STRENGTH, PSI, MIN ULTIMATE ELONGATION, %, MIN FLAMMABILITY 1,800805560490440400365335315300280NO OBJECTIONABLE ODOR 15,0002,000 200 SELF EXTINGUISH- ING 15 SEC OR LES
27、S4.6.114.6.12.1; 2% STRAIN ASTM D 882 4.6.13 ASTM D 638, SPEED D 4.6.13 ASTM D 638, SPEED D 4.6.14.2SHELF LIFE (AS SUPPLIED): TEST METHOD 4.6.16 MIL-I-85080/1A(AS) IS INACTIVE FOR NEW DESIGN AND IS NO LONGER USED, EXCEPT FOR REPLACEMENT PURPOSES. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
