1、 AEROSPACE STANDARD CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, NONENVIRONMENTAL, SELF-LOCKING AND NON-SELF-LOCKING, STRAIGHT, CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTOR AS85049/52Copyright 2017 SAE International Al
2、l rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside
3、 USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED1998-08REVISED 2017-04THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.E FEDERAL SUPPLY CLASS 5935 AS85049/52 SHEET 1 OF 5 REV. E PROCUREMENT SPECIFICATION: A
4、S85049 SAE Technical Standards Board Rules provide that: “This reportis published by SAEtoadvance thestate of technicaland engineering sciences. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,
5、is the sole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit ht
6、tp:/standards.sae.org/AS85049/52E RATIONALE REVISION IS REQUIRED TO CORRECT THE TABLE 2 CORROSION RESISTANT STEEL MATERIAL REQUIREMENT FROM AMS-QQ-S-763 TO AS85049. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS85
7、049. AS85049/118 IS RECOMMENDED FOR NEW DESIGN. FIGURE 1 - ACCESSORY CONFIGURATION AND DIMENSIONS (NON-SELF-LOCKING OR SELF-LOCKING COUPLING) AEROSPACE STANDARD AS85049/52 SHEET 2 OF 5 REV. E CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, NONENVIRONMENTAL, SELF-LOCKING AND NON-SELF-LOCKING, STRAI
8、GHT, CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTOR TABLE 1 TABLE 1A - DIMENSIONS (NON-SELF-LOCKING ONLY) DASH NUMBER FOR CONNECTOR SHELL SIZE (REF) NON-SELF-LOCKING AS81703 SERIES 3 MIL-DTL-26482 SERIES 2 AS50151 CRIMP, AS95
9、234 MIL-DTL-83723 SERIES III A MAX DIA L .062 M MAX (SEE FIGURE 1) R MAX -3 3 - - - .669 (16.99) .890 (22.61) .63 (16.0) .540 (13.72) -8 - 8 8S 8 .617 (15.67) .890 (22.61) .63 (16.0) -10 10 10S, 10SL 10 .734 (18.64) 1.000 (25.40) .74 (18.8) -12 7 12 12S, 12 12 .858 (21.79) 1.125 (28.58) .86 (21.8) -
10、14 12 14 14S, 14 14 .984 (24.99) 1.125 (28.58) .86 (21.8) -16 19 16 16S, 16 16 1.112 (28.24) 1.250 (31.75) .99 (25.2) -18 27 18 18 18 1.218 (30.94) 1.500 (38.10) 1.24 (31.5) -20 37 20 20 20 1.345 (34.16) 1.625 (41.28) 1.36 (34.5) -22 - 22 22 22 1.468 (37.29) 1.750 (44.45) 1.49 (37.8) -24 24 24 24 1.
11、593 (40.46) 1.875 (47.63) 1.61 (40.9) -28 - 28 - 1.969 (50.01) 2.187 (55.55) 1.76 (44.7) .702 (17.83) -32 32 2.219 (56.36) 2.375 (60.33) 1.95 (49.5) -36 36 2.469 (62.71) 2.750 (69.85) 2.33 (59.2) -40 40 2.719 (69.06) 2.938 (74.63) 2.51 (63.8) -44 44 2.969 (75.41) 3.312 (84.12) 2.89 (73.4) -48 48 3.2
12、19 (81.76) 3.687 (93.65) 3.26 (82.8) -61 61 - 1.653 (41.99) 1.875 (47.63) 1.61 (40.9) .540 (13.72) TABLE 1B - DIMENSIONS (SELF-LOCKING ONLY) DASH NUMBER FOR CONNECTOR SHELL SIZE (REF) SELF-LOCKING AS81703 SERIES 3 MIL-DTL-26482 SERIES 2 AS50151 CRIMP, AS95234 MIL-DTL-83723 SERIES III A MAX L MAX M M
13、AX (SEE FIGURE 1) R MAX -3 1/ 3 - - - - - - - -8 - 8 8S 8 .885 (22.48) 1.04 (26.42) .73 (18.54) .710 (18.03) -10 10 10S, 10SL 10 1.010 (25.65) 1.16 (29.46) .85 (21.59) .710 (18.03) -12 7 12 12S, 12 12 1.135 (28.83) 1.29 (32.77) .98 (24.89) .710 (18.03) -14 12 14 14S, 14 14 1.260 (32.00) 1.29 (32.77)
14、 .98 (24.89) .710 (18.03) -16 19 16 16S, 16 16 1.385 (35.18) 1.41 (35.81) 1.10 (27.94) .710 (18.03) -18 27 18 18 18 1.510 (38.35) 1.66 (42.16) 1.35 (34.29) .710 (18.03) -20 37 20 20 20 1.635 (41.53) 1.79 (45.47) 1.48 (37.59) .710 (18.03) -22 - 22 22 22 1.760 (44.70) 1.91 (48.51) 1.60 (40.64) .710 (1
15、8.03) -24 24 24 24 1.885 (47.88) 2.04 (51.82) 1.73 (43.94) .710 (18.03) -28 - 28 - 2.135 (54.23) 2.35 (59.69) 1.88 (47.75) .890 (22.61) -32 32 2.395 (60.83) 2.60 (66.04) 2.13 (54.10) .890 (22.61) -36 36 2.635 (66.93) 2.91 (73.91) 2.44 (61.98) .890 (22.61) -40 40 2.885 (73.28) 3.10 (78.74) 2.63 (66.8
16、0) .890 (22.61) -44 44 3.135 (79.63) 3.47 (88.14) 3.00 (76.20) .890 (22.61) -48 48 3.385 (85.98) 3.87 (98.30) 3.40 (86.36) .890 (22.61) -61 1/ 61 - - - - - 1/ NOT AVAILABLE ON SELF-LOCKING CONFIGURATION. AEROSPACE STANDARD AS85049/52 SHEET 3 OF 5 REV. E CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELI
17、EF, NONENVIRONMENTAL, SELF-LOCKING AND NON-SELF-LOCKING, STRAIGHT, CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTOR TABLE 1C - DIMENSIONS (NON-SELF-LOCKING AND SELF-LOCKING NON-SELF-LOCKING AND SELF-LOCKING DASH NUMBER F (SEE R
18、EQUIREMENTS) G MAX S .020 T MAX U MAX W +.000 -.062 SCREW LENGTH SCREW SIZE WIRE BUNDLE ACCOMMODATION RANGE MAX MIN -3 1/ .204 (5.18) .125 (3.18) .782 (19.86) .250 (6.35) .140 (3.56) .145 (3.68) .500 (12.70) 6-32 -8 .204 (5.18) .125 (3.18) .782 (19.86) .500 (12.70) -10 .286 (7.26) .187 (4.75) .862 (
19、21.89) .500 (12.70) -12 .416 (10.57) .291 (7.39) 1.003 (25.48) .625 (15.88) -14 .476 (12.09) .351 (8.92) 1.061 (26.95) .625 (15.88) -16 .625 (15.88) .501 (12.73) 1.334 (33.88) .625 (15.88) -18 .706 (17.93) .518 (13.16) 1.466 (37.24) .375 (9.53) .171 (4.34) .176 (4.47) .750 (19.05) 8-32 -20 .831 (21.
20、11) .581 (14.76) 1.572 (39.93) .176 (4.47) .875 (22.23) -22 .956 (24.28) .644 (16.36) 1.688 (42.88) .176 (4.47) 1.000 (25.40) -24 1.081 (27.46) .706 (17.93) 1.790 (45.47) .208 (5.28) 1.125 (28.58) -28 1.187 (30.15) .750 (19.05) 2.035 (51.69) .500 (12.70) .203 (5.16) .270 (6.86) 1.250 (31.75) -32 1.2
21、50 (31.75) .875 (22.23) 2.386 (60.60) .270 (6.86) 1.250 (31.75) -20 -36 1.375 (34.93) .938 (23.83) 2.496 (63.40) .395 (10.03) 1.500 (38.10) -40 1.500 (38.10) .938 (23.83) 2.566 (65.18) 1.500 (38.10) -44 1.750 (44.45) 1.188 (30.18) 2.860 (72.64) .625 (15.88) 1.750 (44.45) -48 1.875 (47.63) 1.312 (33.
22、32) 3.344 (84.94) .625 (15.88) 2.000 (50.80) -61 1/ 1.081 (27.46) .706 (17.93) 1.775 (45.09) .375 (9.53) .171 (4.34) .208 (5.28) 1.125 (28.58) 8-32 1/ NOT AVAILABLE ON SELF-LOCKING CONFIGURATION. REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS85049. 1. DESIGN
23、 AND CONSTRUCTION: ACCESSORIES SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLE 1. DIMENSIONS ARE IN INCHES AND APPLY AFTER PLATING. METRIC EQUIVALENTS ARE IN PARENTHESES, ARE GIVEN FOR GENERAL INFORMATION ONLY, AND ARE BASED UPON 1 INCH = 25.4 MM. INTERFACE DIMENSIONS SHALL CONFORM TO AS8504
24、9 FIGURE 4 OR 4A. FIGURE 1 CONSISTS OF A COUPLING NUT AND STAIN RELIEF. “WIRE BUNDLE ACCOMMODATION RANGE” DIMENSION IS DEFINED AS THE ENVELOPE AREA FOR THE WIRE BUNDLE. THIS DIMENSION IS NOT MEANT TO DEFINE THE CLAMP HARDWARE LIMITS. 2. DETENTED SELF-LOCKING PROVIDES A POSITIVE AUDIBLE DETENTED COUP
25、LING. OPTION “N” IS A FREE SPINNING SELF-LOCKING COUPLING. 3. THE STRAIN RELIEF ACCOMMODATES AS85049/127 BUSHING STRIP. 4. CLAMPS SHALL HAVE NO PROTRUSIONS OR SHARP EDGES WHICH MAY PINCH CABLE. 5. MATERIAL AND FINISH: MATERIAL AND FINISH SHALL BE AS SPECIFIED IN TABLE 2. CLAMP SCREWS AND LOCK WASHER
26、S: 300 SERIES CORROSION-RESISTANT STEEL, PASSIVATE. SELF-LOCKING DEVICE: CORROSION RESISTANT MATERIAL. AEROSPACE STANDARD AS85049/52 SHEET 4 OF 5 REV. E CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, NONENVIRONMENTAL, SELF-LOCKING AND NON-SELF-LOCKING, STRAIGHT, CATEGORY 4B (FOR AS50151 CRIMP, AS
27、95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTOR TABLE 2 - MATERIAL AND FINISH FIGURE MATERIAL FINISH 1 ALUMINUM ALLOY IN ACCORDANCE WITH AS85049 A N 1/ W 2/ 1 CORROSION RESISTANT STEEL IN ACCORDANCE WITH AS85049 S 1/ N FINISH NOT RECOMMENDED FOR USE IN APPLICA
28、TIONS THAT MAY BE SUSCEPTIBLE TO SALT WATER CORROSION. 2/ W FINISH NOT RECOMMENDED FOR USE IN APPLICATIONS THAT MAY BE SUSCEPTIBLE TO OUT GASSING (ALSO SEE SPECIFICATION NOTES). 6. ACCESSORIES ARE NOT RECOMMENDED FOR CONNECTORS USING COAX, DATA BUS, SIZES 8, 6, 4, OR 0 CONDUCTORS. USE AS85049/118. W
29、HEN USED WITH MAXIMUM DENSITY ARRANGEMENTS, CLAMP MAY OPEN OUTER WIRE SEALS. 7. QUALIFICATION: SEE AS85049, CATEGORY 4B. 8. PART OR IDENTIFYING NUMBER (PIN): EXAMPLE: M85049/ 52 S 10 W BASIC PART NUMBER SPECIFICATION SHEET CONFIGURATIONS: “S” FOR DETENTED SELF-LOCKING (SEE REQUIREMENT 2) “N” FOR NON
30、-DETENTED SELF-LOCKING “-1-” (DASH) FOR NON-SELF-LOCKING DASH NUMBER FINISH (SEE TABLE 2) AEROSPACE STANDARD AS85049/52 SHEET 5 OF 5 REV. E CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, NONENVIRONMENTAL, SELF-LOCKING AND NON-SELF-LOCKING, STRAIGHT, CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DT
31、L-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTOR 9. SUPERSESSION DATA: MS3417 - * * M85049/52-1 - * * DASH NUMBER FINISH OLD NEW A W C W G A N N M83723/15S * * M85049/52-1 - * * SHELL SIZE DASH NUMBER CLASS FINISH OLD NEW A W R N SPECIFICATION NOTES NOTICE THIS DOCUMENT REF
32、ERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE. 1. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
