1、 _ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising ther
2、efrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2017 SAE International All rights reserved. No part of this
3、publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-49
4、70 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS81582C AEROSPACE STANDARD AS81582 REV. C Issued 1998-07 Revised 2017-11 Superseding AS81582B
5、 Connectors, Electrical, Bayonet Coupling, Environment Resisting, Umbilical, General Specification For RATIONALE Revision is required to add AIR1351 reference, to replace MIL-HDBK-454 requirement reference with the applicable information and to update all document references to reflect latest publis
6、hed versions. 1. SCOPE This specification covers environment-resisting, quick disconnect, EMI/RFI shielded and non-shielded umbilical, electric connectors and adapter assemblies with removable crimp or nonremovable solder-type contacts and accessories. Connectors are rated for operation from -55 C (
7、-67 F) to 200 C (392 F). Adapter assemblies are rated for operation from -55 C (-67 F) to 125 C (257 F). The upper temperature is the maximum internal hot spot temperature resulting from any combination of electrical load and ambient temperature. 1.1 Classification 1.1.1 Classes All classes shall be
8、 environment resistant and shall include the following features as specified in the applicable specification sheet: Class E - Grommet seal Class F - Grommet seal and strain relief clamp Class P - Potted seal Class J - Insert seal with gland seal for jacketed cable SAE INTERNATIONAL AS81582C Page 2 o
9、f 41 1.1.2 Contact Designator Contact style shall be designated by one of the following: P - Pin contacts S - Socket contacts 1.1.3 Basic Part Number The basic part number for qualified items procured in accordance with this specification shall conform to the applicable specification sheet (see 3.1)
10、. 1.2 Accessories This specification also covers the following accessories: Adapters, Connector to Cable, Straight and 105, open wiring and shielded cable Adapter, Connector to Connector, 90 Connector, Dummy Stowage Receptacle Caps, Protective 1.3 Insulation Resistance Minimum insulation resistance
11、versus hot-spot temperature is shown on Figure 1. 1.4 Service Life Service life is dependent upon hot spot temperature in accordance with Figure 2. Figure 1A - Adapter assemblies SAE INTERNATIONAL AS81582C Page 3 of 41 Figure 1B - Connectors Figure 1 - Minimum insulation resistance versus hot spot t
12、emperature Figure 2A - Adapter assemblies SAE INTERNATIONAL AS81582C Page 4 of 41 Figure 2B - Connectors Figure 2 - Service life versus hot spot temperature 2. REFERENCES 2.1 APPLICABLE DOCUMENTS The following publications form a part of this document to the extent specified herein. The latest issue
13、 of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this document and references cited herein, the text of this document takes precedence. Nothing in this document, h
14、owever, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. AIR13
15、51 Manufacturers Identification of Aerospace Electrical and Electronic Wiring Devices and Accessories AMS1424 Deicing/Anti-Icing Fluid, Aircraft, SAE Type I AMS4290 Aluminum Alloy, Die Castings 9.5Si - 0.50Mg (360.0-F), As Cast AMS4291 Aluminum Alloy, Die Castings, 8.5Si - 3.5Cu (A380.0-F), As Cast
16、AMS-QQ-A-225 Aluminum and Aluminum Alloy, Bar, Rod, Wire, or Special Shapes; Rolled, Drawn, or Cold Finished; General Specification For AMS-QQ-A-367 Aluminum Alloy Forgings AMS-QQ-P-416 Plating, Cadmium (Electrodeposited) AS16721 Connector Umbilical, Insert Arrangements for AS81582 SAE INTERNATIONAL
17、 AS81582C Page 5 of 41 AS22520/1 Crimping Tool, Contact, Electric, Hand for Contact Size 12 Through 20 AS22520/2 Crimping Tool, Contact, Electric, Hand for Contact Size 20 Through 28 AS22759/4 Wire, Electric, Fluoropolymer-Insulated, TFE-Glass-FEP, Medium Weight, Silver-Coated Copper Conductor, 600-
18、Volt AS22759/5 Wire, Electrical, Fluoropolymer-Insulated, Abrasion Resistant Extruded PTFE, Silver-Coated Copper Conductor, 600 Volt AS22759/7 Wire, Electric, Fluoropolymer-Insulated, Abrasion Resistant Extruded PTFE, Medium Weight, Silver-Coated Conductor, 600 Volt AS22759/9 Wire, Electrical, Fluor
19、opolymer-Insulated, Extruded TFE, Silver-Coated Copper Conductor, 1000 Volt AS22759/11 Wire, Electrical, Fluoropolymer-Insulated, Extruded TFE, Silver-Coated Copper Conductor, 600 Volt AS22759/12 Wire, Electrical, Fluoropolymer-Insulated, Extruded TFE, Nickel-Coated Copper Conductor, 600 Volt AS3902
20、9 Contacts, Electrical Connector, General Specification For AS81582/1 Connectors, Electric, Bayonet, Coupling, Umbilical Receptacle, Jam Nut Mounting, RFI Shielded, Crimp Contact, Class E AS81582/2 Connector, Plug, Electric, Bayonet Coupling, Lanyard Release, RFI Shielded, Crimp-Type Contacts, Class
21、 E AS81582/4 Connector Adapter, RFI Shielded, Cable to Electric Connector AS81582/5 Connector Adapter, Right Angle, RFI Shielded, Electric Connector to Electric Connector AS81582/9 Connector, Electrical, Bayonet Coupling, Environment Resisting, Umbilical, Caps, Protective SAE J452 General Informatio
22、n-Chemical Compositions, Mechanical and Physical Properties of SAE Aluminum Casting Alloys 2.1.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM A342 Standard Test Methods for Permeabil
23、ity of Feebly Magnetic Materials ASTM A484 Specification for General Requirements for Stainless Steel Bars, Billets and Forgings ASTM A582 Specification for Free Machining Stainless Steel Bars ASTM B26 Standard Specification for Aluminum Alloy Sand Castings ASTM B85 Standard Specification for Alumin
24、um Alloy Die Castings ASTM B108 Standard Specification for Aluminum Alloy Permanent Mold Castings ASTM B211 Standard Specification for Aluminum and Aluminum Alloy Bar, Rod, and Wire ASTM B339 Standard Specification for Pig Tin SAE INTERNATIONAL AS81582C Page 6 of 41 ASTM B545 Standard Specification
25、for Electrodeposited Coatings of Tin ASTM D471 Standard Test Method for Rubber Property - Effect of Liquids ASTM D957 Standard Practice for Determining Surface Temperatures of Molds and Plastics ASTM D4066 Standard Classification System for Nylon Injection and Extrusion Materials (PA) ASTM D5948 Sta
26、ndard Specification for Molding Compounds, Thermosetting 2.1.3 U.S. Military Specifications and Standards Copies of these documents are available at http:/quicksearch.dla.mil. MIL-DTL-5624 Turbine Fuel, Aviation Grades JP-4 and JP-5 MIL-DTL-45204 Gold Plating, Electrodeposited MIL-DTL-55330 Connecto
27、rs, Electrical and Fiber Optic, Packaging of MIL-PRF-5606 Hydraulic Fluid, Petroleum Base; Aircraft, Missile, and Ordnance MIL-PRF-8516 Sealing Compound, Polysulfide Rubber, Electric Connectors and Electric Systems, Chemically Cured MIL-PRF-23699 Lubricating Oil, Aircraft Turbine Engines, Synthetic
28、Base MIL-PRF-46010 Lubricant, Solid Film, Heat Cured MIL-PRF-87937 Cleaning Compound, Aircraft Surface, Alkaline Waterbase MIL-S-7742 Screw Threads, Standard, Optimum Selected Series, General Specification for MIL-STD-104 Limits for Electrical Insulation Color MIL-STD-130 Identification Marking of U
29、S Military Property MIL-STD-202 Test Methods for Electronic and Electrical Component Parts MIL-STD-810 Environmental Engineering Considerations and Laboratory Tests MIL-STD-1285 Marking of Electrical and Electronic Parts MIL-STD-2073-1 Standard Practice for Military Packaging 2.2 Other Publications
30、2.2.1 ANSI Publications Copies of these documents are available online at http:/webstore.ansi.org/. ANSIY14.5-1973 Dimensioning and Tolerancing for Engineering Drawings ANSI/ISO 10012-1 Quality Assurance Requirements for Measuring Equipment SAE INTERNATIONAL AS81582C Page 7 of 41 2.2.2 ASQ Publicati
31、ons Available from American Society for Quality, 600 North Plankinton Avenue, Milwaukee, WI 53203, Tel: 800-248-1946 (United States or Canada), 001-800-514-1564 (Mexico) or +1-414-272-8575 (all other locations), www.asq.org. ASQC Z1.4 Sampling Procedures and Tables for Inspection by Attributes 2.2.3
32、 National Conference of Standards Laboratories (NCSL) Publications Available from NCSL International, 2995 Wilderness Place, Suite 107, Boulder, CO 80301, Tel: 303-440-3339, www.ncsli.org. NCSL Z540-1 General Requirements for Calibration Laboratories and Measuring and Test Equipment 2.2.4 Miscellane
33、ous Publications Application for copies should be addressed to the McGraw-Hill Book Co., Inc. New York, New York. IPC/EIA J-STD-001 Requirements for Soldered Electrical and Electronic Assemblies MIT Radiation Laboratory Series Volume 10, The Waveguide Handbook 2.3 Definitions See MIL-STD-1353 and th
34、e following: 2.3.1 GLAND CLAMP A gland clamp, also called a cable sealing clamp, is a device intended to seal around a single-jacketed cable and is composed of a gland nut and sealing member. 2.3.2 INSULATION SPACER An insulating spacer is a device intended to separate individual wires attached to t
35、he contacts of the connector. 2.3.3 LANYARD A loop of wire rope or other flexible material whereby a force may be applied to a plug connector to disengage it from the receptacle in a “break-away action”. 2.3.4 CRITICAL DEFECTS A critical defect is a defect that judgment and experience indicate would
36、 result in hazardous or unsafe conditions for individuals using, maintaining, or depending upon the product, or a defect that judgment and experience indicate is likely to prevent performance of the actual function of a major end item such as a ship, aircraft, tank, missile, or space vehicle. 2.3.5
37、DEFECT A defect is any nonconformance of the unit of product with specified requirements. 2.3.6 MAJOR DEFECT A major defect is a defect, other than critical, that is likely to result in failure, or to reduce the usability of the unit of product for its intended purpose. SAE INTERNATIONAL AS81582C Pa
38、ge 8 of 41 2.3.7 MINOR DEFECT A minor defect is a defect that is not likely to reduce materially the usability of the unit of product for its intended purpose, or is a departure from established standards having little bearing on the effective use or operation of the unit. 3. REQUIREMENTS 3.1 Specif
39、ication Sheets All requirements herein apply to all the connectors and accessories covered by the applicable specification sheet. Detail requirements or exceptions applicable to the individual types shall be as specified herein or on the applicable specification sheet. In the event of any conflict b
40、etween the requirements of this specification and the specification sheet, the latter shall govern. 3.2 Qualification Connector assemblies and accessories furnished under this specification and the applicable specification sheet shall be products which are qualified for listing on the applicable Qua
41、lified Products List (QPL) at the time set for the opening of bids (see 4.4 and 6.3). 3.2.1 Use of Basic Part Number Identification The basic part number identification shall not be applied to a product, except for qualification test samples (see 6.3), until notification has been received from the a
42、ctivity responsible for qualification that the product has been approved for listing on the Qualified Products List (QPL). 3.3 Materials Materials shall be as specified herein. However, when a definite material is not specified, a material shall be used which will enable the connectors to meet the p
43、erformance requirements of this specification and the applicable specification sheet. Acceptance or approval of any constituent material shall not be construed as a guaranty for acceptance of the finished product. 3.3.1 Dissimilar Metals When dissimilar metals are used in intimate contact with each
44、other, protection against electrolysis and corrosion shall be provided. The use of dissimilar metal in contact, which tends toward active electrolytic corrosion (particularly brass, copper, or steel used in contact with aluminum or aluminum alloy), is not acceptable. However, metal spraying or metal
45、 plating of dissimilar base metals to provide similar or suitable abutting surfaces is permitted. Dissimilar metals shall be as defined in 6.6 through 6.6.4 inclusive, and Table 22 in hermetic seals, the 0.25 V difference between the header material and the housing material is not applicable. 3.3.2
46、Nonmagnetic Materials The relative permeability of the connector assembly shall be less than 2.0, when measured with an indicator conforming to ASTM A342. 3.3.3 Contact Materials Contacts shall be made from suitably conductive materials protected from corrosion. 3.3.3.1 Contact Plating Contact plati
47、ng shall be in accordance with AS39029. SAE INTERNATIONAL AS81582C Page 9 of 41 3.3.4 Dielectric Materials 3.3.4.1 Insert and Grommet Insert and grommet materials shall be high grade dielectric having hardness, electrical, and mechanical characteristics suitable for the purpose intended. 3.3.4.1.1 R
48、igid Dielectric Material Rigid dielectric materials shall be in accordance with ASTM D5948, or ASTM D4066. 3.3.4.1.2 Resilient Unless otherwise specified (see 3.1), the mating face of pin inserts shall be a resilient material within a Shore A Durometer range of 40 to 68. 3.3.4.1.3 Insert Faces Inser
49、t faces shall be as specified in the applicable specification sheet (see 3.1). 3.3.5 Shells and Metallic Accessories Material Shells and metal accessories (see 1.3), shall be fabricated of high grade aluminum such as alloy 6061, temper T6 in accordance with AMS-QQ-A-367. Connectors shall have a grounding spring member as specified (see 3.1). 3.3.5.1 Component Parts Other metal component parts may be fabricated from alumin
