1、 AEROSPACE STANDARD BAND INSTALLATION TOOL, HAND, ONE-STEP, FOR AS85049/128 CONNECTOR ACCESSORY CABLE SHIELD TERMINATING BANDS AS81306/1Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by
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3、e.org ISSUED2010-09REVISED2017-11THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 REV.B FEDERAL SUPPLY CLASS 5120 AS81306/1 SHEET 1 OF 5 REV. B PROCUREMENT SPECIFICATION: AS81306 SAE Technical Standards BoardRules provide that: “This report is published by SAEtoadvance thestate of technicaland engineer
4、ing sciences. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is thesole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaf
5、firmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS81306/1B RATIONALE REVISION REQUIRED TO SPECIFY THE MARKING REQUIREMENTS FOR EACH TOOL IN CONJUNCTION WITH A
6、IR1351. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS81306. FIGURE 1 - DIMENSIONS AND CONFIGURATION (BAND INSTALLATION TOOL, SEE TABLE 1) TABLE 1 - FIGURE 1 DIMENSIONS LETTER DESIGNATOR A (MAX) OPEN POSITION B (M
7、AX) OPEN POSITION C (MAX) CLOSED POSITION D .06 (1.5) DIM E .06 (1.5) DIM F (MAX) DIM G 2 DEGREE H .06 (1.5) DIM USED TO TERMINATE M85049/128- A 6.88 (174.6) 7.21 (183.13) 3.06 (77.6) 1.40 (35.6) 0.81 (20.6) 1.05 (26.5) 45 0.45 (11.4) -3 .XXX = .015; X = 2. 3. METRIC EQUIVALENTS ARE GIVEN FOR GENERA
8、L INFORMATION ONLY AND ARE BASED ON 25.4 MM = 1 INCH. 4. MILLIMETERS ARE SHOWN IN PARENTHESES. REQUIREMENTS DESIGN, CONSTRUCTION AND PERFORMANCE 1. DIMENSIONS AND CONFIGURATION: SEE FIGURES 1 THROUGH 3 AND TABLES 1 AND 2. 2. TOOL SHALL HAVE NO PROTRUSIONS, SHARP EDGES, OR SHARP CORNERS. 3. THE WEIGH
9、T OF THE BAND INSTALLATION TOOL SHALL NOT EXCEED 2 POUNDS. 4. THE TOOL SHALL BE DESIGNED TO TERMINATE AN M85049/128-* BAND (SEE APPLICATION NOTE 1) WITHOUT THE USE OF ANOTHER TOOL OR DEVICE TO COMPLETE THE CONNECTOR ACCESSORY BAND TERMINATION PROCESS. 5. THE OPERATION HANDLE SHALL BE DESIGNED WITH A
10、 MECHANICAL MEANS TO ALLOW THE OPERATION HANDLE TO RETURN TO THE OPEN POSITION, SHALL FACILITATE THE PULL-UP OPERATION OF THE BAND. 6. THE OPERATION HANDLE SHALL BE DESIGNED SO IT LOCKS INTO PLACE ONCE THE PREDETERMINED TENSION IS REACHED AND REMAIN LOCKED UNTIL THE CUTOFF OPERATION IS COMPLETE. 7.
11、THE CUTOFF HANDLE SHALL BE DESIGNED TO FACILITATE GRIPPING TO EXECUTE THE CUT-OFF OPERATION. 8. THE TOOL SHALL BE DESIGNED WITH A THUMB ACTUATED TENSION RELEASE LEVER FOR EASY REPOSITIONING OF THE BAND DURING INSTALLATION. 9. THE TOOL SHALL NOT PRODUCE ANY METAL SHAVINGS DURING BAND INSTALLATION TEN
12、SIONING OR DURING THE CUT-OFF OPERATION. THE SPENT BAND MATERIAL SHALL BE RETAINED IN THE TOOL UNTIL MANUALLY REMOVED. 10. THE TOOL SHALL BE POSITIONED TO A PREDETERMINED TENSION SETTING AND PROVIDE A MEANS TO PERIODICALLY VERIFY AND ADJUST THE TOOL TENSION USING THE VERIFICATION INSPECTION GAGE DEF
13、INED IN FIGURE 2 AND THE TENSION SETTING ADJUSTMENT KEY DEFINED IN FIGURE 3. 11. THE TOOL SHALL PROVIDE A HANDLE MEANS TO FACILITATE STORAGE IN A MINIMUM AMOUNT OF SPACE WITH SAID MEANS REQUIRING A MANUAL OPERATION TO RETAIN THE HANDLES IN A CLOSED POSITION AND ALLOW THE HANDLES TO RETRACT WHEN SAID
14、 MEANS ARE RELEASED. (OPEN POSITION STORAGE IS OPTIONAL.) AEROSPACE STANDARD AS81306/1 SHEET 4 OF 5 REV. B BAND INSTALLATION TOOL, HAND, ONE-STEP, FOR AS85049/128 CONNECTOR ACCESSORY CABLE SHIELD TERMINATING BANDS 12. BAND NORMAL COMPRESSION FORCE SHALL NOT EXCEED 45 POUNDS. 13. BAND TOOL NORMAL LIN
15、EAR FORCE WITH A DOUBLE WRAPPED BAND SHALL BE 150 POUNDS 5 POUNDS FOR THE M81306/1-01 TOOL AND 80 POUNDS 5 POUNDS FOR THE M81306/01-02 TOOL. 14. OPERATION INSTRUCTIONS SHALL BE PROVIDED WITH THE TOOL KIT AND WHEN THE BAND INSTALLATION TOOL, VERIFICATION INSPECTION GAUGE OR THE TENSION SETTING ADJUST
16、MENT KEY IS PROCURED SEPARATELY. 15. TOOL PART MARKING SHALL BE AS SHOWN BELOW AND INCLUDE THE MANUFACTURERS NAME, SYMBOL OR TRADE MARK PER AIR1351 AND DATE CODE. PART MARKING LOCATION OPTIONAL. PART NUMBER: SEE EXAMPLES BELOW: EXAMPLE M81306/ 1 - 01 (FOR TOOL SET) BASIC PART NUMBER SPECIFICATION SH
17、EET DASH NUMBER (SEE TABLE 1 AND 3) EXAMPLE (FOR INDIVIDUAL TOOL) M81306/ 1 C BASIC PART NUMBER SPECIFICATION SHEET LETTER DESIGNATOR (SEE TABLE 4) QUALIFICATION: SEE AS81306 EXCEPT AS MODIFIED BELOW: 1. LIFE CYCLE EXCEPT THE TOTAL NUMBER OF TENSION CYCLES SHALL BE 10000, NO CUTTING CYCLING REQUIRED
18、. 2. CORROSION TESTING NOT APPLICABLE (SEE APPLICATION NOTE 2). APPLICATION NOTES 1. TOOL ACCOMMODATES M85049/128-3, -4, -7, OR -8 CONNECTOR ACCESSORY BANDS. SEE TABLE 1 FOR BAND TOOL TO CONNECTOR ACCESSORY BAND ACCOMMODATION. THE M85049/128-3 AND -7 BANDS MUST BE DOUBLE WRAPPED COILED BEFORE USING
19、THE APPLICABLE BAND INSTALLATION TOOL. 2. TOOLS ARE RECOMMENDED TO BE STORED IN A CONTAINER AS SUCH TO PROTECT THEM FROM EXPOSURE TO POTENTIAL CORROSION ENVIRONMENTS. 3. SEE THE APPLICATION NOTE SECTION OF THE AS85049/128 CONNECTOR ACCESSORY BAND FOR FUNTIONAL COMPATIBILITY OF EACH BAND CONFIGURATIO
20、N. AEROSPACE STANDARD AS81306/1 SHEET 5 OF 5 REV. B BAND INSTALLATION TOOL, HAND, ONE-STEP, FOR AS85049/128 CONNECTOR ACCESSORY CABLE SHIELD TERMINATING BANDS TABLE 3 - TOOL SET DESCRIPTION DASH NUMBER (TABLE 1) DESCRIPTION 01 TOOL SET CONSISTING OF THE BAND INSTALLATION TOOL, VERIFICATION INSPECTIO
21、N GAUGE AND TENSION SETTING ADJUSTMENT KEY FOR TERMINATING M85049/128-3 & -4, .250 (6.35) WIDTH BANDS 02 TOOL SET CONSISTING OF THE BAND INSTALLATION TOOL, VERIFICATION INSPECTION GAUGE AND TENSION SETTING ADJUSTMENT KEY FOR TERMINATING M85049/128-7 & -8, .125 (3.18) WIDTH BANDS TABLE 4 - COMPONENT
22、REPLACEMENT PROCUREMENT INFORMATION LETTER DESIGNATOR DESCRIPTION A M81306/1-01 BAND INSTALLATION TOOL ONLY FOR USE WITH M85049/128-3 & -4 BANDSB M81306/1-02 BAND INSTALLATION TOOL ONLY FOR USE WITH M85049/128-7 & -8 BANDSC VERIFICATION INSPECTION GAUGE ONLY FOR USE WITH THE M81306/1-01 BAND INSTALL
23、ATION TOOLD VERIFICATION INSPECTION GAUGE ONLY FOR USE WITH THE M81306/1-02 BAND INSTALLATION TOOLE TENSION SETTING ADJUSTMENT KEY ONLY FOR USE WITH THE M81306/1-01 AND M81306/1-02 BAND INSTALLATION TOOLSPECIFICATION NOTES 1. REVISION INDOCATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE
24、 CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
