1、AEROSPACE STANDARD FITTING ASSEMBLY, TEE, MALE FLARELESS, BULKHEAD FLARELSS ON THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSIAS6195Copyright 2011 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any
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3、ttp:/www.sae.org ISSUED 2011-08THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B FEDERAL SUPPLY CLASS 4730 AS6195SHEET 1 OF 4PROCUREMENT SPECIFICATION: AS6116 /4/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse o
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5、E invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6195RATIONALE NEW STANDARD FOR OPERATING PRESSURES UP TO AND INCLUDING 1500 PSI FIGURE 1 - TEE, MALE FLARELESS, BULKHEAD FLARELESS ON
6、 THE RUN, AXIALLY SWAGED ON THE SIDE AEROSPACE STANDARD AS6195SHEET 2 OF 4FITTING ASSEMBLY, TEE, MALE FLARELESS, BULKHEAD FLARELSS ON THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSI TABLE 1A - DIMENSIONS A THROUGH E BASIC NO. AS6195 /15/ SIZE CODE NOMINAL TUBE SIZEEND 1 NOMINAL TUBE S
7、IZEEND 2 NOMINAL TUBE SIZEEND 3 A.015B.015CMAXC1MAXE MAX040404 .250 .250 .250 .767 1.523 1.123 .970 .435 050505 .3125 .3125 .3125 .786 1.555 1.283 1.135 .503 060606 .375 .375 .375 .846 1.711 1.470 1.243 .580 080808 .500 .500 .500 1.032 1.992 1.771 1.511 .755 101010 .625 .625 .625 1.158 2.243 1.856 1
8、.616 .929 121212 .750 .750 .750 1.346 2.492 2.085 1.805 1.150 161616 1.000 1.000 1.000 1.505 2.617 2.615 2.235 1.474 TABLE 1B - DIMENSIONS F THROUGH J BASIC NO. AS6195 /15/ SIZE CODE NOMINAL TUBE SIZEEND 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 F MING.015J /12/ TUBE DEDUCTION040404 .250 .250
9、.250 .253 .438 .430 +.150/-.180 050505 .3125 .3125 .3125 .3155 .465 .460 +.150/-.180 060606 .375 .375 .375 .378 .563 .498 +.150/-.195080808 .500 .500 .500 .503 .750 .596 +.150/-.210 101010 .625 .625 .625 .629 .875 .676 +.150/-.200121212 .750 .750 .750 .754 1.063 .765 +.150/-.245 161616 1.000 1.000 1
10、.000 1.004 1.304 .925 +.150/-.330 TABLE 1C - DIMENSIONS T THROUGH W1 BASIC NO. AS6195 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 ( T ) THREAD PER AS8879 ( T1 ) THREAD PER AS8879 WMINW1MAX040404 .250 .250 .250 .4375-20 UNJF-3A .4375-20 UNJF-3A .185 .604 05050
11、5 .3125 .3125 .3125 .5000-20 UNJF-3A .5000-20 UNJF-3A .180 .724 060606 .375 .375 .375 .5625-18 UNJF-3A .5625-18 UNJF-3A .195 .883 080808 .500 .500 .500 .7500-16 UNJF-3A .7500-16 UNJF-3A .210 1.076101010 .625 .625 .625 .8750-14 UNJF-3A .8750-14 UNJF-3A .225 1.076121212 .750 .750 .750 1.0625-12 UNJ-3A
12、 1.0625-12 UNJ-3A .235 1.201161616 1.000 1.000 1.000 1.3125-12 UNJ-3A 1.3125-12 UNJ-3A .260 1.566TABLE 1D - DIMENSIONS W2 THROUGH W4 AND WEIGHTS BASIC NO. AS6195 /15/ SIZE CODE NOMINAL TUBE SIZEEND 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 W2.002W3MAXW4MAXWEIGHT APPROX LB/EA040404 .250 .250 .2
13、50 .320 .020 .020 .035 050505 .3125 .3125 .3125 .371 .020 .020 .040 060606 .375 .375 .375 .463 .020 .020 .055 080808 .500 .500 .500 .595 .020 .020 .110 101010 .625 .625 .625 .758 .020 .020 .155 121212 .750 .750 .750 .903 .025 .025 .245 161616 1.000 1.000 1.000 1.196 .035 .035 .395 AEROSPACE STANDARD
14、 AS6195SHEET 3 OF 4FITTING ASSEMBLY, TEE, MALE FLARELESS, BULKHEAD FLARELSS ON THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSI NOTES: /1/ MATERIALS: CODE LETTER “D“ BODY - TYPE 6061-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/8. RING - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. 2
15、. FINISH: BODY - CHEMICAL CONVERSION COATED PER MIL-DTL-5541 TYPE I CLASS 3. RING - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYED GREEN, SIMILAR TO NO. 14187, 14193, OR 14223 OF FED-STD-595 AND SHALL BE DUPLEX SEALED. /3/ COATINGS/LUBRICANTS: BODY a. DRY FILM LUBRICANT PER AS5272 TYPE I MAY BE APPL
16、IED TO THE OD OF THE AXIALLY SWAGED FITTING END. ADDITIONAL LUBRICANT APPLIED SHALL BE SPECIFIED BY MANUFACTURER. THE LUBRICANTS SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. POLYTETRAFLUOROETHYLENE (PTFE) COAT, LIGHT GREEN, SHALL BE APPLIED TO PORTIONS OF ID (BORE) UP TO THE FIRST GROOVE. OVERS
17、PRAY IN GROOVE IS NOT PERMITTED. c. A MINIMUM OF TWO GROOVES (END SIZE -05 AND LARGER) SHALL BE FILLED WITH ELASTOMERIC DIMETHYL SILOXANE COMPOUND. FOR SMALLER SIZE ENDS, A MINIMUM OF ONE GROOVE SHALL BE FILLED WITH THE COMPOUND. /4/ PROCUREMENT SPECIFICATION: AS6116 EXCEPT AS SPECIFIED ON THIS STAN
18、DARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS6116 FOR THIS STANDARD. See FOR THE CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDAR
19、D SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS6116 AND SHALL BE IDENTIFIED ON THE RING IN THE AREA SHOWN. FOR SIZE -05 AND LARGER, THE RING O.D. SHALL
20、HAVE TWO GROOVES INDICATING DUAL SEALING BACK UP FEATURE. 7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS6124. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, THE MAXIMUM MACHINED SURFACES SHALL BE 125 in Ra. 9. BREAK ALL EDGES .003 TO .010
21、 INCHES UNLESS OTHERWISE SPECIFIED. 10. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 11. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .015, ANGULAR DIMENSIONS 0 DEGREES 30. /12/ DIMENSION “J” IS THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /13/ D
22、IMENSION “C” IS THE FITTING ASSEMBLY LENGTH PRIOR TO SWAGE AND “C1” IS THE AFTER SWAGE ASSEMBLY LENGTH MEASURED FROM THE SWAGED RING. AEROSPACE STANDARD AS6195SHEET 4 OF 4FITTING ASSEMBLY, TEE, MALE FLARELESS, BULKHEAD FLARELSS ON THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSI /14/ P
23、ARTS FOR OXYGEN SYSTEMS SHALL BE IDENTIFIED IN THE PART NUMBER AS SUFFIX CODE “A” AND SHALL BE FURNISHED CLEANED, PACKAGED, AND LABELED IN ACCORDANCE WITH ARP1176 CATEGORY 1A./15/ EXAMPLE OF PART NUMBER: AS6195 D 12 12 12 A OPTIONAL OXYGEN CLEANING /14/ BASIC PART NUMBER END 3 SIZE CODE IN .062 IN INCREMENTS(12 = .750 IN) MATERIAL CODE LETTER /1/ END 2 SIZE CODE IN .062 IN INCREMENTS(12 = .750 IN) END 1 SIZE CODE IN .062 IN INCREMENTS(12 = .750 IN)
