1、AEROSPACE STANDARD FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, FEMALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI AS6158Copyright 2011 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any m
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3、 ISSUED 2011-07THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B FEDERAL SUPPLY CLASS 4730 AS6158SHEET 1 OF 4PROCUREMENT SPECIFICATION: /4/ AS6116SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthis report is
4、entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, revised, orcancelled. SAE invites yourwr
5、ittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6158RATIONALE NEW STANDARD FOR OPERATING PRESSURES UP TO AND INCLUDING 1500 PSI FIGURE 1 - TEE, AXIALLY SWAGED ON THE RUN, FEMALE FLARELESS ON THE SI
6、DE AEROSPACE STANDARD AS6158SHEET 2 OF 4FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, FEMALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI TABLE 1A - DIMENSIONS A THROUGH EA BASIC NO. AS6158 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 AMAXA1MAXBMAXB1MA
7、XC.015 E MAXEA MAX040404 .250 .250 .250 1.112 .959 1.112 .959 .874 .435 .435 050505 .3125 .3125 .3125 1.258 1.110 1.258 1.110 .949 .503 .503 060606 .375 .375 .375 1.464 1.237 1.464 1.237 1.047 .580 .580 080808 .500 .500 .500 1.765 1.505 1.765 1.505 1.230 .755 .755 101010 .625 .625 .625 1.843 1.603 1
8、.843 1.603 1.434 .929 .929 121212 .750 .750 .750 2.103 1.823 2.103 1.823 1.598 1.150 1.150161612 1.000 1.000 .750 2.618 2.238 2.618 2.238 1.760 1.474 1.474161616 1.000 1.000 1.000 2.618 2.238 2.618 2.238 1.864 1.474 1.474202020 1.250 1.250 1.250 3.069 2.654 3.069 2.654 2.093 1.768 1.768TABLE 1B - DI
9、MENSIONS F THROUGH JA BASIC NO. AS6158 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZEEND 3 F MINFA MING.015(H) J /13/ TUBE DEDUCTIONJA /13/ TUBE DEDUCTION 040404 .250 .250 .250 .253 .253 .438 .562 .419 +.150/-.180 .419 +.150/-.180050505 .3125 .3125 .3125 .3155 .3155
10、 .465 .625 .435 +.150/-.180 .435 +.150/-.180060606 .375 .375 .375 .378 .378 .563 .688 .492 +.150/-.195 .492 +.150/-.195080808 .500 .500 .500 .503 .503 .750 .875 .590 +.150/-.210 .590 +.150/-.210101010 .625 .625 .625 .629 .629 .875 1.000 .663 +.150/-.200 .663 +.150/-.200121212 .750 .750 .750 .754 .75
11、4 1.063 1.250 .783 +.150/-.245 .783 +.150/-.245161612 1.000 1.000 .750 1.004 1.004 1.304 1.250 .928 +.150/-.330 .928 +.150/-.330161616 1.000 1.000 1.000 1.004 1.004 1.304 1.500 .928 +.150/-.330 .928 +.150/-.330202020 1.250 1.250 1.250 1.255 1.255 1.618 1.812 1.104 +.150/-.375 1.104 +.150/-.375TABLE
12、1C - DIMENSIONS K THROUGH W1A BASIC NO. AS6158 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 KMAXN GAGE( T ) THREAD PER AS8879 WMINWAMINW1MAXW1AMAX040404 .250 .250 .250 .248 .2930 .4375-20 UNJF-3B .185 .185 .604 .604 050505 .3125 .3125 .3125 .331 .3500 .5000-20
13、 UNJF-3B .180 .180 .724 .724 060606 .375 .375 .375 .302 .4120 .5625-18 UNJF-3B .195 .195 .883 .883 080808 .500 .500 .500 .316 .5600 .7500-16 UNJF-3B .210 .210 1.076 1.076101010 .625 .625 .625 .424 .6730 .8750-14 UNJF-3B .225 .225 1.076 1.076121212 .750 .750 .750 .388 .8100 1.0625-12 UNJ-3B .235 .235
14、 1.201 1.201161612 1.000 1.000 .750 .388 .8100 1.0625-12 UNJ-3B .260 .260 1.566 1.566161616 1.000 1.000 1.000 .454 1.0620 1.3125-12 UNJ-3B .260 .260 1.566 1.566202020 1.250 1.250 1.250 .465 1.3160 1.6250-12 UNJ-3B .285 .285 1.829 1.829TABLE 1D - DIMENSIONS W2 THROUGH W4A AND WEIGHTS BASIC NO. AS6158
15、 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 W2.002W2A.002 W3MAXW3AMAXW4MAXW4AMAXWEIGHTAPPROXLB/EA040404 .250 .250 .250 .320 .320 .020 .020 .020 .020 .035 050505 .3125 .3125 .3125 .371 .371 .020 .020 .020 .020 .040 060606 .375 .375 .375 .463 .463 .020 .020 .0
16、20 .020 .070 080808 .500 .500 .500 .595 .595 .020 .020 .020 .020 .100 101010 .625 .625 .625 .758 .758 .020 .020 .020 .020 .150 121212 .750 .750 .750 .903 .903 .025 .025 .025 .025 .260 161612 1.000 1.000 .750 1.196 1.196 .035 .035 .035 .035 .445 161616 1.000 1.000 1.000 1.196 1.196 .035 .035 .035 .03
17、5 .445 202020 1.250 1.250 1.250 1.460 1.460 .035 .035 .035 .035 .730 AEROSPACE STANDARD AS6158SHEET 3 OF 4FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, FEMALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI NOTES: /1/ MATERIALS: CODE LETTER “D“ BODY - TYPE 6061-T6 ALUMINUM ALLOY BAR PER AMS-QQ-
18、A-225/8. RING - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. NUT TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. WIRE - TYPE 302 OR 305, CONDITION A CORROSION RESISTANT STEEL WIRE PER ASTM A580 (SIZES -04 AND 05). - TYPE 2024-T4 OR 2024-T351 ALUMINUM ALLOY WIRE PER AMS-QQ-A-225/6 (SIZES
19、 -06 AND LARGER). 2. FINISH: BODY - CHEMICAL CONVERSION COATED PER MIL-DTL-5541 TYPE I CLASS 3. RING - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYED GREEN, SIMILAR TO NO. 14187, 14193, OR 14223 OF FED-STD-595 AND SHALL BE DUPLEX SEALED. NUT - ANODIZED PER MIL-A-8625 TYPE II, CLASS 2, DYED BROWN SIM
20、ILAR TO NO. 10080, OF FED-STD-595 AND SHALL BE DUPLEX SEALED. WIRE - PASSIVATED PER AMS 2700. (SIZES -04 AND -05) - ANODIZED PER MIL-A-8625 TYPE II, CLASS 2 (YELLOW) WITH DUPLEX SEAL. (SIZES -06 AND LARGER) /3/ COATINGS/LUBRICANTS: BODY A. DRY FILM LUBRICANT PER AS5272 TYPE I SHALL BE APPLIED TO THE
21、 OD OF THE AXIALLY SWAGED FITTING END. ADDITIONAL LUBRICANT APPLIED SHALL BE SPECIFIED BY MANUFACTURER. THE LUBRICANTS SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. B. POLYTETRAFLUOROETHYLENE (PTFE) COAT, LIGHT GREEN, SHALL BE APPLIED TO PORTIONS OF ID (BORE) UP TO THE FIRST GROOVE. OVERSPRAY IN GR
22、OOVE IS NOT PERMITTED. C. A MINIMUM OF TWO GROOVES (END SIZE -05 AND LARGER) SHALL BE FILLED WITH ELASTOMERIC DIMETHYL SILOXANE COMPOUND. FOR SMALLER SIZE ENDS, A MINIMUM OF ONE GROOVE SHALL BE FILLED WITH THE COMPOUND. WIRE - SOLID FILM LUBRICANT PER AS5272, TYPE I. /4/ PROCUREMENT SPECIFICATION: A
23、S6116 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS6116 FOR THIS STANDARD. SEE WWW.EAUDITNET.COM FOR THE CURRENT QPL ON-LINE. 5
24、. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS6116 AND SHALL BE IDENTIFIED ON THE RING IN THE AR
25、EA SHOWN. FOR SIZE -05 AND LARGER, THE RING O.D. SHALL HAVE TWO GROOVES INDICATING DUAL SEALING BACK UP FEATURE. 7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS6124. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, THE MAXIMUM MACHINED SURFA
26、CES SHALL BE 125 in Ra. 9. BREAK ALL EDGES .003 TO .010 INCHES UNLESS OTHERWISE SPECIFIED. 10. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 11. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .015, ANGULAR DIMENSIONS 0 DEGREES 30. /12/ FITTINGS SHALL MATE WITH AS58
27、63-(SIZE) OR AS5864-(SIZE). STANDARD COUPLING NUT SHALL BE DIMENSIONALLY AND FUNCTIONALLY EQUIVALENT TO AS4370DXXXX. /13/ DIMENSIONS “J” AND “JA” ARE THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. AEROSPACE STANDARD AS6158SHEET 4 OF 4FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, FE
28、MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI /14/ DIMENSIONS “A” & “B” ARE THE FITTINGS ASSEMBLY LENGTHS PRIOR TO SWAGE AND “A1” & “B1” ARE THE AFTER SWAGE ASSEMBLY LENGTHS MEASURED FROM THE SWAGED RING. /15/ PARTS FOR OXYGEN SYSTEMS SHALL BE IDENTIFIED IN THE PART NUMBER AS SUFFIX CODE “A”
29、 AND SHALL BE FURNISHED CLEANED, PACKAGED, AND LABELED IN ACCORDANCE WITH ARP1176 CATEGORY 1A./16/ EXAMPLE OF PART NUMBER: AS6158 D 16 16 12 A OPTIONAL OXYGEN CLEANING /15/ BASIC PART NUMBER END 3 SIZE CODE IN .062 IN INCREMENTS(12 = .750 IN) MATERIAL CODE LETTER /1/ END 2 SIZE CODE IN .062 IN INCREMENTS(16 = 1.000 IN) END 1 SIZE CODE IN .062 IN INCREMENTS(16 = 1.000 IN)
