1、 AEROSPACE STANDARD FITTING, ELBOW, 45 , FLARED TO PIPE AS5196Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
2、without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 1999-04REVISED 2005-01 REAFFIRMED 2015-04THIRD ANGLE PROJECTI
3、ON CUSTODIAN: G-3/G-3B REV.C FEDERAL SUPPLY CLASS 4730AS5196 SHEET 1 OF 4 REV. C PROCUREMENT SPECIFICATION: /4/ AS4842/1SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthisreportis entirelyvoluntary, an
4、dits applicability and suitability forany particular use,including any patent infringement arising therefrom, is thesole responsibilityoftheuser.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed, stabilized, orcancelled. SAE invites yourwrittencommen
5、ts andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5196C RATIONALE AS5196C HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. FIGURE 1 FITTING, ELBOW, 45 TABLE 1 DIMENSIONS BASIC NO. AS5196 /17/
6、 SIZE CODE (NOMINAL TUBE SIZE) PORT #1 (NOMINAL PIPE SIZE) PORT #2 P THREAD PER AS71051 ANPT T THREAD PER AS8879 CLASS 3A PORT #2 STYLE A B +.016 0202 .125 .125 1/8-27 .3125-24 UNJF B .665 .500 0302 .188 .125 1/8-27 .3750-24 UNJF B .665 .500 0402 .250 .125 1/8-27 .4375-20 UNJF C .726 .625 0502 .312
7、.125 1/8-27 .5000-20 UNJF C .774 .625 0604 .375 .250 1/4-18 .5625-18 UNJF A .837 .844 0806 .500 .375 3/8-18 .7500-16 UNJF C .993 .938 1008 .625 .500 1/2-14 .8750-14 UNJF C 1.118 1.156 1212 .750 .750 3/4-14 1.0625-12 UNJ A 1.290 1.188 1612 1.000 .750 3/4-14 1.3125-12 UNJ C 1.477 1.250 1616 1.000 1.00
8、0 1-11 1/2 1.3125-12 UNJ A 1.477 1.469 2016 1.250 1.000 1-11 1/2 1.6250-12 UNJ C 1.602 1.531 2020 1.250 1.250 1 1/4-11 1/2 1.6250-12 UNJ B 1.602 1.656 2420 1.500 1.250 1 1/4-11 1/2 1.8750-12 UNJ C 1.790 1.656 2824 1.750 1.500 1 1/2-11 1/2 2.2500-12 UNJ C 1.977 2.000 3232 2.000 2.000 2-11 1/2 2.5000-
9、12 UNJ C 2.227 2.094 INACTIVE IN PART - SEE NOTE /18/ AEROSPACE STANDARD AS5196 SHEET 2 OF 4 REV. C FITTING, ELBOW, 45 , FLARED TO PIPE TABLE 1A DIMENSIONS AND WEIGHTS BASIC NO. AS5196 /17/ SIZE CODE V W LB/EA APPROX REF AL LB/EA APPROX REF CU LB/EA APPROX REF STEEL 0202 .297-.314 .090 .00918 .0279
10、.0268 0302 .360-.377 .100 .0133 .0405 .0383 0402 .423-.440 .110 .0189 .0575 .0543 0502 .485-.502 .120 .0251 .0765 .0722 0604 .547-.565 .120 .0356 .108 .103 0806 .735-.753 .150 .0732 .222 .210 1008 .860-.878 .170 .110 .334 .316 1212 1.047-1.065 .185 .173 .527 .497 1612 1.292-1.317 .205 .298 .909 .855
11、 1616 1.292-1.317 .205 .278 .846 .799 2016 1.605-1.630 .240 .549 1.67 1.58 2020 1.605-1.630 .240 .469 1.42 1.35 2420 1.855-1.880 .250 .712 2.16 2.04 2824 2.230-2.260 .350 1.23 4.74 3.54 3232 2.542-2.572 .350 1.78 5.41 5.10 NOTES: /1/ MATERIAL: a. DASH AS CODE LETTER LOW ALLOY STEEL FORGING OR BAR, T
12、YPE 4130 PER AMS-S-6758 OR AMS 6370, OR TYPE 4140 PER AMS 6382. /2/ b. CODE LETTER B TYPE 377 COPPER ALLOY FORGING PER ASTM B 124 OR AMS 4614, OR HALF HARD FORGING OR BAR PER ASTM B 138. c. CODE LETTER D TYPE 2014-T6 ALUMINUM ALLOY FORGING PER AMS 4133, OR TYPE 2024-T6 ALUMINUM ALLOY BAR PER AMS-QQ-
13、A-225/6, OR TYPE 2024-T851 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6 OR AMS 4339. /2/ /18/ d. CODE LETTER J TYPE 304 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS-QQ-S-763 OR AMS 5639. e. CODE LETTER K TYPE 316 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS-QQ-S-763 OR AMS 5648. f. CODE LETTER R TY
14、PE 321 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS-QQ-S-763 OR AMS 5645. g. CODE LETTER W TYPE 7075-T73 ALUMINUM ALLOY FORGING PER AMS 4141, OR TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9, OR TYPE 7075-T7351 ALUMINUM ALLOY BAR PER AMS 4124. /2/ /2/ HEAT TREATMENT: a. DASH AS CODE LETTER
15、 SEE HARDNESS REQUIREMENT PER PROCUREMENT SPECIFICATION. b. MATERIAL CODE LETTERS D AND W SEE ELECTRICAL CONDUCTIVITY AND HARDNESS REQUIREMENT PER PROCUREMENT SPECIFICATION. c. OTHER MATERIAL CODE LETTERS - NONE. AEROSPACE STANDARD AS5196 SHEET 3 OF 4 REV. C FITTING, ELBOW, 45 , FLARED TO PIPE 3. FI
16、NISH: a. DASH AS CODE LETTER CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2, DYE BLACK AND COAT WITH A LIGHT FILM OF OIL PER PROCUREMENT SPECIFICATION. /16/ b. MATERIAL CODE LETTER B CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 3 OR NONE. /16/ c. MATERIAL CODE LETTER D ANODIZE PER AMS 2472 OR MI
17、L-A-8625, TYPE II, CLASS 2, DYE BLUE, DUPLEX SEAL PER PROCUREMENT SPECIFICATION. d. MATERIAL CODE LETTER J PASSIVATE PER AMS-QQ-P-35, TYPE VI OR VII. e. MATERIAL CODE LETTER K PASSIVATE PER AMS-QQ-P-35, TYPE VI OR VII. f. MATERIAL CODE LETTER R PASSIVATE PER AMS-QQ-P-35, TYPE VI OR VII. g. MATERIAL
18、CODE LETTER W: 1. ANODIZE PER AMS 2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BROWN, DUPLEX SEAL PER PROCUREMENT SPECIFICATION. 2. W CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V” AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE: COAT WITH HIGH PU
19、RITY ALUMINUM PER MIL-DTL-83488, CLASS 3, TYPE II WITH MAXIMUM COATING THICKNESS OF .0005. GLASS BEAD PEEN PRESSURE SHALL BE 25 psi MAXIMUM. /4/ PROCUREMENT SPECIFICATION: AS4842/1 EXCEPT AS SPECIFIED ON THIS STANDARD. USERS OF THIS STANDARD SHALL PROCURE THIS PRODUCT FROM ACCREDITED MANUFACTURER(S)
20、, OR ACCREDITED DISTRIBUTOR(S), AS LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED MANUFACTURERS LIST (QML) FOR THIS TYPE OF PRODUCT. /5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D, OR METHOD 7A3, 15A3, OR 15B. a. FOR SIZES 06 AND SMALLER: MANUFACTURERS NAME, CAGE CODE
21、OR TRADEMARK, LETTERS “AS“ AND MATERIAL CODE LETTER. b. FOR SIZES 08 AND LARGER: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER AND MATERIAL CODE LETTER. 6. INTENDED USE: THIS PART IS DESIGNED FOR USE IN SYSTEMS WITH MAXIMUM OPERATING PRESSURES AS FOLLOWS: a. SIZES 02 THROUGH 12 IN AL
22、UMINUM ALLOY AND COPPER ALLOY AND SIZES 02 THROUGH 16 IN STEEL AND CORROSION RESISTANT STEEL AT 3000 psi. b. SIZES 16 THROUGH 32 IN ALUMINUM ALLOY AND COPPER ALLOY AND SIZES 20 THROUGH 32 IN STEEL AND CORROSION RESISTANT STEEL AT 1500 psi. 7. THIS STANDARD IS A FUNCTIONAL EQUIVALENT OF MS20823 AND I
23、S INTENDED TO BE SUITABLE AS A REPLACEMENT STANDARD. /8/ AT THE OPTION OF THE MANUFACTURER, THE SMALLEST ID OF EITHER THE AS4395 OR AS5201 FITTING ENDS FOR A GIVEN PART NUMBER MAY BE MACHINED INTO THE OTHER FITTING ENDS FOR THAT PART NUMBER. 9. WHEN MACHINED FROM BAR OR OVERSIZED FORGING, THE CENTER
24、 BODY DIMENSIONS SHALL CONFORM TO AS1376, TABLE 1. 10. THE CHANGE BAR ( | ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUME
25、NT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. 11. INTERPRETATION OF DRAWING PER ARP4296. 12. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 in Ra. FORGED SURFACES MAY BE 250 in Ra. 13. BREAK EDGES .003 TO .015
26、 UNLESS OTHERWISE SPECIFIED. AEROSPACE STANDARD AS5196 SHEET 4 OF 4 REV. C FITTING, ELBOW, 45 , FLARED TO PIPE 14. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 15. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .023, ANGULAR DIMENSIONS 030. /16/ THIS DOCUMENT INCL
27、UDES CADMIUM AS A PLATING MATERIAL. THE USE OF CADMIUM HAS BEEN RESTRICTED AND/OR BANNED FOR USE IN MANY COUNTRIES DUE TO ENVIRONMENTAL AND HEALTH CONCERNS. THE USER SHOULD CONSULT WITH LOCAL OFFICIALS ON APPLICABLE HEALTH AND ENVIRONMENTAL REGULATIONS REGARDING ITS USE. /17/ EXAMPLE OF PART NUMBER:
28、 AS5196 W 08 06 VBASIC PART NUMBER THE FINISH CODE LETTER “V” WILL BE PLACED HERE ONLY FOR MATERIAL CODE LETTER “W” PARTS THAT ARE TO BE COATED WITH MATERIAL CODE LETTER /1/ HIGH PURITY ALUMINUM SIZE CODE, TUBE SIZE SIZE CODE, TUBE SIZE OF PORT #2 OF PORT #1 IN IN .062 INCREMENTS .062 INCREMENTS /18/ PART NUMBERS WITH MATERIAL CODE LETTER D ARE INACTIVE FOR NEW DESIGN AS OF 2001-01. USE PART NUMBERS WITH W MATERIAL CODE LETTER FOR NEW DESIGN.
