1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this p
3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497
4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS5832H AEROSPACE MATERIAL SPECIFICATION AMS5832 REV. H Issued 1966-09 Reaffirme
5、d 2006-04 Revised 2015-12 Superseding AMS5832G Nickel Alloy, Corrosion and Heat Resistant, Welding Wire 52.5Ni - 19Cr - 3.0Mo - 5.1Cb(Nb) - 0.90Ti - 0.50Al - 18Fe Consumable Electrode or Vacuum Induction Melted (Composition similar to UNS N07718) RATIONALE AMS5832H revises Fabrication (3.4.2) and Le
6、ngth (3.7.2), and is a Five Year Review and update of this specification. 1. SCOPE 1.1 Form This specification covers a corrosion and heat resistant nickel alloy in the form of welding wire. 1.2 Application This wire has been used typically as filler metal for gas-tungsten-arc or gas-metal-arc weldi
7、ng of precipitation-hardenable, corrosion and heat resistant nickel alloys of similar composition where the weld area is required to have strength and corrosion resistance comparable to those of the base metal, but usage is not limited to such applications. 2. APPLICABLE DOCUMENTS The issue of the f
8、ollowing documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superse
9、ding document has been specified, the last published issue of that document shall apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. AMS2269 Chemical
10、 Check Analysis Limits, Nickel, Nickel Alloys and Cobalt Alloys AMS2371 Quality Assurance Sampling and Testing, Corrosion and Heat-Resistant Steels and Alloys, Wrought Products and Forging Stock AMS2813 Packaging and Marking of Packages of Welding Wire, Standard Method SAE INTERNATIONAL AMS5832H Pag
11、e 2 of 6 AMS2814 Packaging and Marking of Packages of Welding Wire, Premium Quality AMS2816 Identification Welding Wire, Tab Marking Method AMS2819 Identification, Welding Wire Direct Color Code System ARP1876 Weldability Test for Weld Filler Metal Wire ARP4926 Alloy Verification and Chemical Compos
12、ition Inspection of Welding Wire 2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM E354 Chemical Analysis of High-Temperature, Electrical, Magnetic, and Other Similar Iron, Nickel, an
13、d Cobalt Alloys 3. TECHNICAL REQUIREMENTS 3.1 Composition Wire composition shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accordance with ASTM E354, by spectrochemical methods, or by other analytical methods acceptable to purchaser. Table 1 - Compo
14、sition Element min max Carbon Manganese Silicon Phosphorus Sulfur Chromium Nickel Molybdenum Columbium (Niobium) Titanium Aluminum Cobalt Boron Copper Iron - - - - - 17.00 50.00 2.80 4.75 0.65 0.20 - - - remainder 0.08 0.35 0.35 0.015 0.015 21.00 55.00 3.30 5.50 1.15 0.80 1.00 0.006 0.30 3.1.1 Chemi
15、cal analysis of initial ingot, bar, or rod stock before drawing is acceptable provided the processes used for drawing or rolling, annealing, and cleaning are controlled to ensure continued conformance to composition requirements. 3.1.2 Check Analysis Composition variations shall meet the applicable
16、requirements of AMS2269. 3.2 Melting Practice Alloy shall be produced by multiple melting using consumable electrode practice in the remelt cycle or shall be induction melted under vacuum. If consumable electrode melting is not performed in vacuum, electrodes which have been produced by vacuum induc
17、tion melting shall be used. SAE INTERNATIONAL AMS5832H Page 3 of 6 3.3 Condition Cold worked, bright finish, in a temper and with a surface finish which will provide proper feeding of the wire in machine welding equipment. 3.4 Fabrication 3.4.1 Wire shall be formed from rod or bar descaled by a proc
18、ess which does not affect the composition of the wire. Surface irregularities inherent with a forming process that does not tear the wire surfaces are acceptable provided the wire conforms to the tolerances of 3.7. 3.4.2 Butt welding is permissible only at diameters larger than final finished produc
19、t size provided both ends to be joined are alloy verified using a method capable of distinguishing the alloy from all other alloys processed in the facility, or the repair is made at the wire processing station. The butt weld shall not interfere with uniform, uninterrupted feeding of the wire in mac
20、hine welding. 3.4.3 In-process annealing, if required, between cold rolling or drawing operations, shall be performed in vacuum or protective atmospheres to ensure freedom from surface oxidation and absorption of other extraneous elements. 3.4.4 Residual elements, drawing compounds, oxides, dirt, oi
21、l, dissolved gasses, and other foreign materials picked up during wire processing that can adversely affect the welding characteristics, the operation of the equipment, or the properties of the weld metal, shall be removed by cleaning processes that will neither result in pitting nor cause gas absor
22、ption by the wire or deposition of substances harmful to welding operations. 3.5 Properties Wire shall conform to the following requirements: 3.5.1 Weldability Melted wire shall flow smoothly and evenly during welding and shall produce acceptable welds. ARP1876 may be used to resolve disputes. 3.5.2
23、 Spooled Wire Shall conform to 3.5.2.1 and 3.5.2.2. 3.5.2.1 Cast Wire, wound on standard 12 inch (305 mm) diameter spools, shall have imparted to it a curvature such that a specimen sufficient in length to form one loop with a 1 inch (25 mm) overlap, when cut from the spool and laid on a flat surfac
24、e, shall form a circle 15 to 50 inches (381 to 1270 mm) in diameter. 3.5.2.2 Helix The specimen on which cast was determined, when laid on a flat surface and measured between adjacent turns, shall show a vertical separation not greater than 1 inch (25 mm). 3.6 Quality Wire, as received by purchaser,
25、 shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to welding operations, operation of welding equipment, or properties of the deposited weld metal. 3.7 Sizes and Tolerances Wire shall be supplied in the sizes and to the tolerances s
26、hown in 3.7.1 and 3.7.2. SAE INTERNATIONAL AMS5832H Page 4 of 6 3.7.1 Diameter Shall be as shown in Table 2. Table 2A - Sizes and diameter tolerances, inch/pound units Form Nominal Diameter Inch Tolerance Inch Plus Tolerance Inch Minus Cut Lengths Cut Lengths Spools Spools Spools 0.030, 0.035, 0.045
27、 0.062, 0.078, 0.094, 0.125, 0.156, 0.187 0.007, 0.010, 0.015 0.020, 0.030, 0.035, 0.045, 0.062 0.078, 0.094 0.001 0.002 0.0005 0.001 0.002 0.002 0.002 0.0005 0.002 0.002 Table 2B - Sizes and diameter tolerances, SI units Form Nominal Diameter Millimeters Tolerance Millimeter Plus Tolerance Millimet
28、er Minus Cut Lengths Cut Lengths Spools Spools Spools 0.76, 0.89, 1.14 1.57, 1.98, 2.39, 3.18, 3.96, 4.75 0.18, 0.25, 0.38 0.51, 0.76, 0.89, 1.14, 1.57 1.98, 2.39 0.025 0.05 0.013 0.025 0.05 0.05 0.05 0.013 0.05 0.05 3.7.2 Length Cut lengths shall be furnished in 18, 27, or 36-inch (457, 686, or 914
29、 mm) lengths, or other lengths when specified by purchaser, and shall not vary more than +0, -0.5 inch (-13 mm) from the length ordered. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The producer wire shall supply all samples for producers tests and shall be responsible for the p
30、erformance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the wire conforms to specified requirements. 4.2 Classification of Tests 4.2.1 Acceptance Tests Composition (3.1), sizes and tolerances (3.7), and alloy ve
31、rification (5.2.1) are acceptance tests and shall be performed on each heat or lot as applicable. 4.2.2 Periodic Tests Weldability (3.5.1), cast (3.5.2.1), and helix (3.5.2.2) are periodic tests and shall be performed at a frequency selected by the producer unless frequency of testing is specified b
32、y purchaser. 4.3 Sampling and Testing Shall be in accordance with AMS2371. SAE INTERNATIONAL AMS5832H Page 5 of 6 4.4 Reports The producer of wire shall furnish with each shipment a report showing the results of tests for composition of each heat and stating that the wire conforms to the other techn
33、ical requirements. This report shall include the purchase order number, heat and lot number, AMS5832H, nominal size, form and quantity. 4.5 Resampling and Retesting Shall be in accordance with AMS2371. 5. PREPARATION FOR DELIVERY 5.1 Wire shall be supplied either on spools in one continuous length f
34、or machine welding or in cut lengths for manual welding, as ordered. Wire on each spool or in each package of cut lengths shall be from the same heat of steel. 5.2 Alloy Verification 5.2.1 Wire from each spool or package of cut lengths shall be alloy verified by a method acceptable to purchaser and
35、vendor. The alloy verification methods of ARP4926 are recommended. 5.2.2 An 8 inch (203 mm) length of wire shall be made accessible at both ends of each spool for alloy verification. 5.3 Identification Shall be in accordance with AMS2816 unless AMS2819 or another method is specified by purchaser. 5.
36、4 Packaging and Marking Shall be in accordance with AMS2813 unless AMS2814 or another method is specified by purchaser. 6. ACKNOWLEDGMENT A producer shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders. 7. REJECTIONS Wire not confor
37、ming to this specification, or to modifications authorized by purchaser, will be subject to rejection. 8. NOTES 8.1 Revision Indicator A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to
38、the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. 8.2 Terms used in AMS ar
39、e clarified in ARP1917. 8.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as the approximate equivalents of the primary units and are presented only for information. SAE INTERNATIONAL AMS5832H Page 6 of 6 8.4 Purchase documents should specify not less than the following: AMS5832H Size and form (spools or cut lengths) of wire desired Length of cut lengths or weight of spools desired Quantity of wire desired. PREPARED BY AMS COMMITTEE “F“
