1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2010 SAE International All rights reserved. No part of this publication m
3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside U
4、SA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS4096CAEROSPACEMATERIALSPECIFICATIONAMS4096 REV. C Issued 1969-11 Revised 2010-10Supersedin
5、g AMS4096B Aluminum Alloy Sheet and Plate, Alclad 6.3Cu - 0.30Mn - 0.18Zr - 0.10V - 0.06Ti (Alclad 2219-O) Annealed(Composition similar to UNS A92219) RATIONALE AMS4096C results from a Five Year Review and update of this specification. 1. SCOPE 1.1 Form This specification covers an aluminum alloy in
6、 the form of sheet and plate clad on two sides. 1.2 Application This specification has been used typically for parts requiring high strength up to 600 F (315 C). These products are also well suited for cryogenic applications and where welding and maximum corrosion resistance are required, but usage
7、is not limited to such applications. 1.2.1 Certain design and processing procedures may cause these products to become susceptible to stress-corrosion cracking after heat treatment; ARP823 recommends practices to minimize such conditions. 2. APPLICABLE DOCUMENTS The issue of the following documents
8、in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has b
9、een specified, the last published issue of that document shall apply. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AMS4096C Page 2 of 72.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Te
10、l: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AMS2355 Quality Assurance, Sampling and Testing, Aluminum Alloys and Magnesium Alloy, Wrought Products (Except Forging Stock), and Rolled, Forged, or Flash Welded Rings AMS2772 Heat Treatment of Aluminum Alloy Raw Mat
11、erials ARP823 Minimizing Stress-Corrosion Cracking in Wrought Heat-Treatable Aluminum Alloy Products AS1990 Aluminum Alloy Tempers 2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM B 6
12、60 Packaging/Packing of Aluminum and Magnesium Products ASTM B 666/B 666M Identification Marking of Aluminum and Magnesium Products 2.3 ANSI Publications Available from American National Standards Institute, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org.ANSI H35.2 Dim
13、ensional Tolerance for Aluminum Mill Products ANSI H35.2M Dimensional Tolerances for Aluminum Mill Products, Metric Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AMS4096C Page 3 of 73. TECHNICAL REQUIREMENTS 3.1 Composition Shall conform to the
14、 following percentages by weight shown in Table 1 and Table 2, determined in accordance with AMS2355: TABLE 1 - COMPOSITION, CORE (2219) Elements min max SiliconIronCopper Manganese Magnesium ZincTitanium Vanadium Zirconium Other Elements, each Other Elements, total Aluminum - - 5.80.20 - - 0.02 0.0
15、5 0.10 - - remainder 0.20 0.30 6.80.40 0.02 0.10 0.10 0.15 0.25 0.05 0.15 TABLE 2 - COMPOSITION, CLADDING (7072) Elements min max Silicon + Iron Copper Manganese Magnesium ZincOther Elements, each Other Elements, total Aluminum - - - - 0.8- - remainder 0.70.10 0.10 0.10 1.30.05 0.15 3.2 Condition An
16、nealed to the -O condition (See AS1990) in accordance with AMS2772. 3.3 Properties The product shall conform to the following requirements, determined in accordance with AMS2355 on the mill product. 3.3.1 As Annealed 3.3.1.1 Tensile Properties Product 0.020 to 2.000 inch (0.50 to 50.00 mm), inclusiv
17、e, in nominal thickness shall meet the requirements of Table 3. TABLE 3 - TENSILE PROPERTIES Tensile Strength, max 32.0 ksi (220 MPa) Yield Strength at 0.2% Offset, max 16.0 ksi (110 MPa) Elongation in 2 in. (50 mm) or 4D, min 12% Provided by IHSNot for ResaleNo reproduction or networking permitted
18、without license from IHS-,-,-SAE AMS4096C Page 4 of 73.3.1.2 Bending Product 0.020 to 0.499 inch (0.50 to 12.50 mm) in nominal thickness shall withstand, without cracking, bending at room temperature through an angle of 180 deg around a diameter equal to the bend factor shown in Table 4 times the no
19、minal thickness of the product with axis of bend parallel to the direction of rolling. TABLE 4 - BEND FACTORS Nominal Thickness Inch Nominal Thickness MillimetersBend Factor 0.020 to 0.249, incl 0.50 to 6.25, incl 4 Over 0.249 to 0.499, incl Over 6.25 to 12.50, incl 6 3.3.2 After Solution and Precip
20、itation Heat Treatment The product, as received by purchaser, shall have the following properties after solution and precipitation heat treatment in accordance with AMS2772 to -T62 temper (See AS1990): 3.3.2.1 Tensile Properties Shall be as specified in Table 5. TABLE 5A - MINIMUM TENSILE PROPERTIES
21、, INCH/POUND UNITS Nominal Thickness Inches Tensile Strength ksi, min Yield Strength at 0.2% Offset ksi, min Elongation in 2 Inches or 4D %, min 0.020 to 0.039, incl 44.0 29.0 6 Over 0.039 to 0.099, incl 49.0 32.0 7 Over 0.099 to 0.249, incl 51.0 34.0 7 Over 0.249 to 0.499, incl 51.0 34.0 8 Over 0.4
22、99 to 1.000, incl 54.0 36.0 8 Over 1.000 to 2.000, incl 54.0 36.0 7 TABLE 5B - MINIMUM TENSILE PROPERTIES, SI UNITS Nominal Thickness MillimetersTensile Strength MPaYield Strength at 0.2% Offset MPaElongation in 50 mm or 4D %, min 0.50 to 1.00, incl 303 200 6 Over 1.00 to 2.50, incl 338 221 7 Over 2
23、.50 to 6.25, incl 352 234 7 Over 6.25 to 12.50, incl 352 234 8 Over 12.50 to 25.00, incl 372 248 8 Over 25.00 to 50.00, incl 372 248 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AMS4096C Page 5 of 73.3.2.2 Bending Product 0.020 to 0.499 inch
24、 (0.50 to 12.50 mm) in nominal thickness shall withstand, without cracking, bending at room temperature through an angle of 180 deg around a diameter equal to the bend factor shown in Table 6 times the nominal thickness of the product with axis of bend parallel to the direction of rolling. TABLE 6 -
25、 BEND FACTORS Nominal Thickness Inch Nominal Thickness MillimetersBend Factor 0.020 to 0.062, incl 0.50 to 1.55, incl 8 Over 0.062 to 0.249, incl Over 1.55 to 6.25, incl 12 Over 0.249 to 0.499, incl Over 6.25 to 12.50, incl 163.3.3 Cladding Thickness After rolling, the average cladding thickness sha
26、ll conform to the requirements shown in Table 7. TABLE 7 - CLADDING THICKNESS Nominal Thickness Inch Nominal Width Inches Average Cladding Thickness Per Side % of Total Thickness minAverage Cladding Thickness Per Side % of Total Thicknessmax0.020 to 0.039, incl 0.50 to 1.00, incl 8 - Over 0.039 to 0
27、.099, incl Over 1.00 to 2.50, incl 4 - Over 0.099 to 0.499, incl Over 2.50 to 12.50, incl 2 - Over 0.499 Over 12.50 2 3 3.4 Quality The product, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from internal and external imperfections de
28、trimental to usage of the product. 3.5 Tolerances Shall conform to all applicable requirements of ANSI H35.2 or ANSI H35.2M. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of the product shall supply all samples for vendors tests and shall be responsible for the perform
29、ance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the product conforms to specified requirements. 4.2 Classification of Tests 4.2.1 Acceptance Tests Composition (3.1), tensile properties as annealed (3.3.1.1) an
30、d after solution and precipitation heat treatment (3.3.2.1), and tolerances (3.5) are classified as acceptance tests and, except for composition, shall be performed on each lot. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AMS4096C Page 6 of 7
31、4.2.2 Periodic Tests Bending as annealed (3.3.1.2), bending after solution and precipitation heat treatment (3.3.2.2) and cladding thickness (3.3.3) are classified as periodic tests and shall be performed at a frequency selected by the vendor unless frequency of testing is specified by purchaser. 4.
32、3 Sampling Shall be in accordance with AMS2355. 4.4 Reports The vendor of the product shall furnish with each shipment a report stating that the product conforms to the chemical composition and tolerances showing the numerical results of tests on each inspection lot to determine conformance to the o
33、ther acceptance test requirements and stating that the product conforms to the other specified requirements. This report shall include the purchase order number, inspection lot number(s), AMS4096C, size, and quantity. The report shall also identify the producer, the mill product form, and the mill p
34、roduced size. 4.5 Resampling and Retesting Shall be in accordance with AMS2355. 5. PREPARATION FOR DELIVERY 5.1 Identification Shall be in accordance with ASTM B 666/B 666M. 5.2 Protective Treatment Product shall be protected from damage during storage and shipment by a method determined by the vend
35、or unless specified by purchaser. Examples of typical methods include but are not limited to interleafing with paper or oiling of the surface. 5.3 Packaging The product shall be prepared for shipment in accordance with ASTM B 660/B 660M and in compliance with applicable rules and regulations pertain
36、ing to the handling, packaging, and transportation of the product to ensure carrier acceptance and safe delivery. 6. ACKNOWLEDGMENT A vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase order. 7. REJECTIONS Material not conforming
37、to this specification or to modifications authorized by purchaser will be subject to rejection. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AMS4096C Page 7 of 78. NOTES 8.1 A change bar (l) located in the left margin is for the convenience of
38、 the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in origi
39、nal publications, nor in documents that contain editorial changes only. 8.2 Terms used in AMS are clarified in ARP1917. 8.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as the a
40、pproximate equivalents of the primary units and are presented only for information. 8.4 Purchase documents should specify not less than the following: AMS4096C Form and size of product desired Quantity of product desired. PREPARED BY AMS COMMITTEE “D“ Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
